63902-3800 Appl Tooling Spec Datasheet by Molex

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227 0,357 0,95 0377 0 907 035 2,807 1107 227 0,357 0,95 0377 2,807 1107 227 0,357 0,95 0377 2,807 1107
FineAdjust for Mini-Fit Jr. Crimp Terminals
Doc No: ATS-63902-3800 Release Date: 04-13-11 UNCONTROLLED COPY Page 1 of 6
Revision: B Revision Date: 07-08-14
FineAdjust
Applicator
Application Tooling
Specification Sheet Order No. 63902-3800
FEATURES
Quick punch removal with the push of a button for fast and easy tooling change
Applicator designed to industry standard mounting and shut height 135.80mm (5.346")
Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the applicator
from the press
Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006") for
conductor crimp height and .063mm (.0025") for insulation height
Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without
affecting each other
Directly adapts to most automatic wire processing machines
SCOPE
Products: Mini-Fit Jr. ™, and Mini-Fit Plus™ Crimp Terminal 22-28 AWG.
Terminal
Series No.
Terminal Order No. Wire Size
Insulation Diameter
Strip Length
IPC/WHMA
-
A620(1)
Terminal(2)
mm²
mm
In.
mm
In.
mm
In.
5556
39
-
00
-
0046
39
-
00
-
0139
39
-
00
-
0196
22-28
0.35-0.08
0.95-1.08
.037-.043
0.90-1.80
.035-.071
2.80-3.30
.110-.130
39
-
00
-
0065
39
-
00
-
0155
39
-
00
-
0202
39
-
00
-
0085
39
-
00
-
0165
39
-
00
-
0209
39
-
00
-
0091
39
-
00
-
0171
39
-
00
-
0215
39
-
00
-
0110
39
-
00
-
0177
39
-
00
-
0231
39
-
00
-
0116
39
-
00
-
0183
39
-
00
-
0434
5558
39
-
00
-
0048
39
-
00
-
0128
40
-
01
-
0854
22-28
0.35-0.08
0.95-1.08
.037-.043
0.90-1.80
.035-.071
2.80-3.30
.110-.130
39
-
00
-
0067
39
-
00
-
0145
98
-
00
-
0175
39
-
00
-
0087
39
-
00
-
0221
39
-
00
-
0097
39
-
00
-
0432
44485
44485
-
2211
44485
-
2311
44485
-
2411
22
-
28
0.35
-
0.08
0.95
-
1.08
.037
-
.043
0.90
-
1.80
.035
-
.071
2.80
-
3.30
.
110
-
.130
45750
45750
-
2211
22
-
24
0.35
-
0.20
0.95
-
1.08
.037
-
.043
1.80 Max.
.071 Max.
2.80
-
3.30
.110
-
.130
46018
46018
-
2541
22
-
24
0.35
-
0.20
0.95
-
1.08
.037
-
.043
1.80 Max.
.071 Max.
2.80
-
3.30
.110
-
.130
46083
46083
-
2111
46083
-
2211
22-24
0.35-0.20
0.95-1.08
.037-.043
1.80 Max.
.071 Max.
2.80-3.30
.110-.130
46083
-
2121
46083
-
2221
46134
46134
-
2111
46134
-
2211
22-24
0.35-0.20
0.95-1.08
.037-.043
1.80 Max.
.071 Max.
2.80-3.30
.110-.130
46134
-
2121
46134
-
2221
(1)To achieve optimum IPC
-
A620 i
nsulation crimps, use this insulation OD range.
(2)Overall insulation OD specification for terminal.
Applicator 63902
-
0200 should be used for insulation OD 1.10
-
1.30mm.
Applicator 63902-2700 should be used for insulation OD 1.30-1.50mm.
FineAdjust for Mini-Fit Jr. Crimp Terminals
Doc No: ATS-63902-3800 Release Date: 04-13-11 UNCONTROLLED COPY Page 2 of 6
Revision: B Revision Date: 07-08-14
INSULATION
CRIMP
BRUSH
STRIP
LENGTH
BELL
MOUTH
CRIMP HEIGHT
BEND
DOWN
BEND UP
ROLLING
CONDUCTOR
CRIMP
TWISTING
CUT
-
OFF
TAB
SEAM
DEFINITION OF TERMS
The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the
scope.
CRIMP SPECIFICATION
Terminal Series No.
Bell mouth
Cut
-
off Tab Max
imum
Conductor Brush
mm
In.
mm
In.
mm
In.
5556
0.20
-
0.50
.008
-
.020
0.30
.012
0.00
-
1.00
.000
-
.039
5558
0.20
-
0.50
.008
-
.020
0.30
.012
0.00
-
1.00
.000
-
.039
44485
0.20
-
0.50
.008
-
.020
0.30
.012
0.00
-
1.00
.000
-
.039
45750
0.20
-
0.50
.008
-
.020
0.30
.012
0.00
-
1.00
.000
-
.039
46018
0.20
-
0.50
.008
-
.020
0.3
0
.012
0.00
-
1.00
.000
-
.039
46083
0.20
-
0.50
.008
-
.020
0.30
.012
0.00
-
1.00
.000
-
.039
46134
0.20
-
0.50
.008
-
.020
0.30
.012
0.00
-
1.00
.000
-
.039
Terminal Series No. Bend up Bend down Twist Roll
Punch Width (Ref)
Seam
Seam shall not be open and
no wire allowed out of the
crimping area
Conductor
Insulation
Degree
Degree
mm
In.
mm
In.
5556
5
2
5
17
1.40
.055
1.
4
0
.0
55
5558
5
2
5
17
1.40
.055
1.40
.055
44485
5
2
5
17
1.40
.055
1.40
.055
45750
5
2
5
17
1.40
.055
1.40
.055
46018
5
2
5
17
1.40
.055
1.40
.055
46083
5
2
5
17
1.40
.055
1.40
.055
46134
5
2
5
17
1.40
.055
1.40
.055
9K Tool Qualificatxon Notes:
FineAdjust for Mini-Fit Jr. Crimp Terminals
Doc No: ATS-63902-3800 Release Date: 04-13-11 UNCONTROLLED COPY Page 3 of 6
Revision: B Revision Date: 07-08-14
After crimping, the crimp profiles should measure the following:
Terminal Series No. Wire Size
Conductor
Pull Force Minimum
Crimp Height
Crimp Width (Re
f)
AWG
mm
2
mm
In.
mm
In.
N
Lb.
5556
22
0.35
0.76
-
0.83
.030
-
.033
39.1
8.80
24
0.20
0.70
-
0.77
.028
-
.030
29.3
6.60
26
0.12
0.66
-
0.72
.026
-
.028
19.6
4.40
28
0.08
0.63
-
0.69
.025
-
.027
9.8
2.20
5558
22
0.35
0.76
-
0.83
.030
-
.033
39.1
8.80
24
0.20
0.70
-
0.77
.028
-
.030
29.3
6.60
26
0.12
0.66
-
0.72
.026
-
.028
19.6
4.40
28
0.08
0.63
-
0.69
.025
-
.027
9.8
2.20
44485
22
0.35
0.76
-
0.83
.030
-
.033
39.1
8.80
24
0.20
0.70
-
0.77
.028
-
.030
29.3
6.60
26
0.12
0.66
-
0.72
.026
-
.028
19.6
4.40
28
0.08
0.63
-
0.69
.025
-
.027
9.8
2.20
45750
22
0.35
0.76
-
0.83
.030
-
.033
39.1
8.80
24
0.20
0.70
-
0.77
.028
-
.030
29.3
6.60
46018
22
0.35
0.76
-
0.83
.030
-
.033
39.1
8.80
24
0.20
0.70
-
0.77
.028
-
.030
29.3
6.60
46083
22
0.35
0.76
-
0.83
.030
-
.033
39.1
8.80
24
0.20
0.70
-
0.77
.028
-
.030
29.3
6.60
46134
22
0.35
0.76
-
0.83
.030
-
.033
39.1
8.80
24
0.20
0.70
-
0.77
.028
-
.030
29.3
6.60
Tool Qualification Notes:
1. Pull Force should be measured with no influence from the insulation crimp.
2. The above specifications are guidelines to an optimum crimp.
FineAdjust for Mini-Fit Jr. Crimp Terminals
Doc No: ATS-63902-3800 Release Date: 04-13-11 UNCONTROLLED COPY Page 4 of 6
Revision: B Revision Date: 07-08-14
PARTS LIST
FineAdjust Applicator
6390
2
-
38
00
Item
Order No
Engineering No.
Description
Quantity
Perishable Tooling
63
90
2
-
38
70
63
900
-
38
70
Tool Kit (All “Y” Items)
REF
1
63444
-
1421
63444
-
1421
Conductor Pun
ch
1 Y
2
63445
-
1441
63445
-
1441
Conductor Anvil
1 Y
3
63446
-
1418
63446
-
1418
Insulation Punch
1 Y
4
63445
-
1424
63445
-
1424
Insulation Anvil
1 Y
5
63443
-
0002
63443
-
0002
Cut
-
Off Plunger
1 Y
6
63443
-
0012
63443
-
0012
Front Plunger Retainer
1 Y
Other Components
7
11
-
18
-
4083
60707
-
8
Feed Guide
1
8
11
-
24
-
1067
4996
-
4
Cut
-
Off Plunger Spring
1
9
63443
-
0009
63443
-
0009
Front Scrap Chute
1
10
63443
-
0024
63443
-
0024
Key
1
11
63443
-
0090
63443
-
0090
Wire Stop
1
12
63443
-
1717
63443
-
1717
Height Spacer (18.70mm)
1
13
63443
-
2216
63443
-
2216
Coarse Spacer (16.00mm)
1
14
63443
-
2302
63443
-
2302
Fine Spacer (3.10mm)
1
15
63443
-
2802
63443
-
2802
Front Plunger Striker
1
16
63443
-
2908
63443
-
2908
Wire Hold Down Plunger
1
17
63443
-
6111
63443
-
6111
Rear Cover
1
18
63600
-
0021
63600
-
0021
Compression Spring
1
Frame
19 63800-4901
63800-4901 Top 1
20
63801
-
3281
63801
-
3281
Base
1
21
63801
-
4650
63801
-
4650
Track
1
Hardware
22
N/A
N/A
M3 by 6 Long SHCS
2**
23
N/A
N/A
M3 by 6 Long FHCS
1**
24
N/A
N/A
M4 by 6 Long SHCS
2**
25
N/A
N/A
M4 by 12 Long BHCS
2**
26
N/A
N/A
M4 by
50 Long SHCS
2**
27
N/A
N/A
M5 by 12 Long SHCS
1**
28
N/A
N/A
#10
-
32 by 3/8”Long Flat Point SSS
1**
29
N/A
N/A
#10
-
32 Hex Jam Nut
1**
** Available from an industrial supply company such as MSC (1
-
800
-
645
-
7270).
FineAdjust for Mini-Fit Jr. Crimp Terminals
Doc No: ATS-63902-3800 Release Date: 04-13-11 UNCONTROLLED COPY Page 5 of 6
Revision: B Revision Date: 07-08-14
Figure 1
26
23
10
17
1
3
19
18
11
5
7
6
21
25
20
19
24
11
16
9
24
2
4
(2)
(2)
8
22
14
(2)
13
15
27
12
28
29
Assembly Drawing
FineAdjust for Mini-Fit Jr. Crimp Terminals
Doc No: ATS-63902-3800 Release Date: 04-13-11 UNCONTROLLED COPY Page 6 of 6
Revision: B Revision Date: 07-08-14
NOTES
1. Molex recommends an extra perishable tooling kit be maintained at your facility.
2. Verify tooling alignment by manually cycling the press and Applicator before crimping under power. Check
that all screws are tight.
3. Slugs, Terminals, Dirt and Oil should be kept clear of work area.
4. Wear safety glasses at all times.
5. For recommended maintenance refer to the FineAdjust Manual.
CAUTION: This applicator should only be used in a press with a shut height of 135.80 mm (5.346”). Tooling
damage could result at a lower setting.
CAUTION: To prevent injury never operate this Applicator without the guards supplied with the press or wire-
processing machine in place. Reference the press or wire processing manufacturer’s instruction manual.
CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling.
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