63902-0500 Datasheet by Molex

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Products:
Fine Adjust Applicator for 2.5 Mini Splash Proof Crimp Terminal
Doc No: ATS-639020500 Release Date: 10-04-10 UNCONTROLLED COPY Page 1 of 5
Revision: B Revision Date: 10-08-13
FineAdjust
Applicator
Application Tooling
Specification Sheet Order No. 63902-0500
FEATURES
Quick punch removal with the push of a button for fast and easy tooling change
Applicator designed to industry standard mounting and shut height 135.80mm (5.346")
Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the applicator
from the press
Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006") for
conductor crimp height and .063mm (.0025") for insulation height
Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without
affecting each other
Directly adapts to most automatic wire processing machines
SCOPE
Products: 2.5 Mini Splash Proof Wire-to-Wire Crimp Terminal 20-22 AWG.
Terminal
Series No.
Terminal
Order No.
Wire Size
Insulation Diameter
Strip Length
IPC/WHMA
-
A620 (1)
Terminal (2)
mm²
mm
In.
mm
In.
mm
In.
50147
50148
50147-8000
50148-8000
22
---
1.40-1.60
.055-.063
1.40-1.90
.055-.075
2.00-2.50
.078-.098
AVSS
-
0.3
CAVS
-
0.3
CAVU
S
-
0.3
20
---
AVSS
-
0.5
CAVS
-
0.5
CAVUS
-
0.5
(1)
To achieve optimum IPC
-
A620 insulation crimps, use this insulation OD range
.
(2) Overall insulation OD specification for terminal.
Tool Qualification Notes:
Fine Adjust Applicator for 2.5 Mini Splash Proof Crimp Terminal
Doc No: ATS-639020500 Release Date: 10-04-10 UNCONTROLLED COPY Page 2 of 5
Revision: B Revision Date: 10-08-13
INSULATION
CRIMP
BRUSH
STRIP
LENGTH
BELL MOUTH
COND.CRIMP
HEIGHT
BEND
DOWN
BEND UP
ROLLING
CONDUCTOR
CRIMP
TWISTING
CUT-OFF TAB
SEAM
DEFINITION OF TERMS
The above terminal drawing is a generic terminal representation. It is not an image of any terminal listed in the
scope.
CRIMP SPECIFICATION
Terminal Series No.
Bell mouth
Cut
-
off Tab Max
imum
Conductor Brush
mm
In.
mm
In.
mm
In.
50147
0.00-0.30
.000-.012 0.00-0.30 .000-.012 0.10-0.90 .004-.035
50148
Terminal Series No. Bend up Bend down Twist Roll
Punch Width (Ref)
Seam
Seam shall not be
open and no wire allowed
out of the crimping area
Conductor
Insulation
Degree
Degree
mm
In
mm
In
50147
2 3 3 10 1.40 .055 1.80 .071
50148
After crimping, the crimp profiles should measure the following:
Terminal Series No.
Wire Size
Conductor
Insulation
Pull Force Minimum
Crimp Height
Crimp Height
Maximum
mm
2
mm
In.
mm
In.
N
Lb
.
50147
50148
22
---
0.94
-
0.99
.037
-
.039
1.
9
0
.0
75
49.0
11.0
AVSS
-
0.3
0.94-0.99
037-.039 1.90 .075 49.0 11.0
CAVS
-
0.3
20
---
0.96
-
1.06
.038
-
.042
1.90
.075
53.9
12.1
AVSS
-
0.5
0.96-1.06
.038-.042
1.90 .075 53.9 12.1
CAVS
-
0.5
CAV
US
-
0.3
0.94
-
0.99
037
-
.039
1.90
.075
49.0
11.0
CAVUS
-
0.5
0.96
-
1.06
.038
-
.042
1.90
.075
53.9
12.1
Tool Qualification Notes:
1. Pull Force should be measured with no influence from the insulation crimp.
2. The above specifications are guidelines to an optimum crimp.
Fine Adjust Applicator for 2.5 Mini Splash Proof Crimp Terminal
Doc No: ATS-639020500 Release Date: 10-04-10 UNCONTROLLED COPY Page 3 of 5
Revision: B Revision Date: 10-08-13
PARTS LIST
FineAdjust Applicator
63902
-
0500
Item
Order No
Engineering No.
Description
Quantity
Perishable Tooling
63
902
-
0570
63
902
-
0570
Tool Kit (All “Y” Items)
REF
1
63444
-
1407
63444
-
1407
Conductor Punch
1 Y
2
63445
-
1430
63445
-
1430
Conducto
r Anvil
1 Y
3
63454
-
0038
63454
-
0038
Insulation Punch
1 Y
4
63445
-
1805
63445
-
1805
Insulation Anvil
1 Y
5
63443
-
0002
63443
-
0002
Cut
-
Off Plunger Front
1 Y
6
63443
-
0012
63443
-
0012
Plunger Retainer Front
1 Y
Other Components
7
11
-
18
-
4083
60707
-
8
F
eed Guide
1
8
11
-
24
-
1067
4996
-
4
Cut
-
off Plunger Spring
1
9
63443
-
0009
63443
-
0009
Scrap Chute Front
1
10 63443-0024
63443-0024 Key 1
11
63443
-
0090
63443
-
0090
Wire Stop
1
12
63443
-
17
18
63443
-
17
18
Height Spacer
1
13
63443
-
221
6
63443
-
221
6
Course
Spacer
(
1
6
.00mm
)
1
14
63443
-
23
16
63443
-
23
16
Fine
Spacer
(
3.
80
mm
)
1
15
63443
-
2802
63443
-
2802
Front Plunger Striker
1
16
63443
-
2906
63443
-
2906
Wire hold down Plunger
1
17
63443
-
6
111
63443
-
6111
Rear Cover
1
18
63600
-
1057
63600
-
1057
Striker Plunger Spring
1
Frame
19
63800
-
4901
63800
-
4901
Top
1
20
63801
-
3281
63801
-
3281
Base
1
21
63801
-
4650
63801
-
4650
Track
1
Hardware
22
N/A
N/A
M3 by 6 Long SHCS
2**
23
N/A
N/A
M3 by 6 Long FHCS
1**
24
N/A
N/A
M4 by 6 Long SHCS
2**
25
N/A
N/A
M4 by 12 Long BHCS
2**
26
N/A
N/A
M4 by 45 Long SHCS
2**
27
N/A
N/A
M5 by 12 Lon
g SHCS
2**
28
N/A
N/A
#10
-
32 by 3/8”Long Flat Point SSS
1**
29
N/A
N/A
#10
-
32 Hex Jam Nut
1**
** Available from an industrial supply company such as MSC (1
-
800
-
645
-
7270).
Fine Adjust Applicator for 2.5 Mini Splash Proof Crimp Terminal
Doc No: ATS-639020500 Release Date: 10-04-10 UNCONTROLLED COPY Page 4 of 5
Revision: B Revision Date: 10-08-13
15
23
2
4
9
8
10
26
1
7
14
3
1
(2)
7
(2)
21
6
5
20
1
1
2
1
2
22
4
Figure 1
(2)
1
9
24
11
2
7
16
19
25
13
18
28
28
Assembly Drawing
Fine Adjust Applicator for 2.5 Mini Splash Proof Crimp Terminal
Doc No: ATS-639020500 Release Date: 10-04-10 UNCONTROLLED COPY Page 5 of 5
Revision: B Revision Date: 10-08-13
NOTES
1. Molex recommends an extra perishable tooling kit be maintained at your facility.
2. Verify tooling alignment by manually cycling the press and Applicator before crimping under power. Check
that all screws are tight.
3. Slugs, Terminals, Dirt and Oil should be kept clear of work area.
4. Wear safety glasses at all times.
5. For recommended maintenance refer to the FineAdjust Manual.
CAUTION: This applicator should only be used in a press with a shut height of 135.80 mm (5.346”). Tooling
damage could result at a lower setting.
CAUTION: To prevent injury never operate this Applicator without the guards supplied with the press or wire-
processing machine in place. Reference the press or wire processing manufacturer’s instruction manual.
CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling.
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