M23, 40 Amphenol vs. Intercontec Datasheet by Amphenol Sine Systems Corp

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Amphenol Sine Systems . 44724 Morley Drive . Clinton Township, MI . 48036 . USA . www.sineco.com
Amphenol vs. Intercontec
M23 and M40
Circular DIN Connectors & Cables
FlexGrip
Backshell System
[+] Longer contact life
[+] Lower contact resistence
[+] Immunity to shock and vibration
[+] Low insertion and extraction forces
[+] Contact area extends 360° around pins
[+] Contact design runs cooler than competitors and is capable of providing more current capacity.
Cable In
Potting Access Point
Access to the potting cavity which ensures
additional mechanical strength, electrical
insulation, and vibration/shock resistance.
Two-Piece Clamping System/
Compression Ribs
Ensures secure gripping of cable jacket
material to connector housing.
Simplified shielding process.
FlexGrip Backshells come in various sizes, ranging from 8.5mm - 18.5mm.
FlexGrip™ Backshells must be potted to achieve IP67 ratings.
Note: Industry standard strain relief/cord grip options, achieving IP67
ratings, are also available.
Note: Industry standard contacts are also available.
MotionGrade™ M23 Connectors are designed to excel in performance and reliability in our customers’
most demanding environments. Our innovations and experience as an industry leader in connector
technology and total interconnect solutions allow us to offer such additional features as our FlexGrip™
Backshell System and RockSolid Contacts. These features combined with a simplistic design
approach reduce initial procurement and assembly cost, while ensuring compatibility to all other
existing standard layouts. Amphenol’s MotionGrade M23 products are ideally suited for advanced
servo drive encoder feedback applications, packaging, robotic, printing, machine tool, medical and
automation environments where control signal transmission or power are required in a robust and
compact delivery system.
Amphenol vs. Intercontec
Amphenol Sine Systems . 44724 Morley Drive . Clinton Township, MI . 48036 . USA . www.sineco.com
FEATURES AND BENEFITS
Lowest Installed Cost By providing enhanced performance and advancements to existing standard systems with improvements such as our FlexGrip design,
these cost conscious innovations will increase the reliability & performance of one of the most dependable interconnect offerings available
today.
Superior Shielding First quality components coupled with a simplistic design provide maximum EMI/RFI shielding capabilities while reducing assembly
preparation times.
Assembly/
Disassembly
Overall design construction allows for one step process of contact extraction versus complete connector disassembly found within other
brands. An integrated contact locking system ensures ease of use and definitive contact integrity upon insertion.
Cable Strain Relief Your choice of either the innovative design features of FlexGrip or traditional cable strain relieving similar to existing standard systems.
Fluid Resistance
and Sealing
In combination with our strain relief systems, Amphenol utilizes advanced sealing technologies & materials to ensure highest reliability
when subjected to the harshest environments.
Contacts By creating a 360° mating surface around the pin, Amphenol’s RockSolid contact offering ensures longer contact life, lower contact
resistance, immunizes against shock and vibration all while maintaining low insertion and extraction forces. Additionally, industry standard
contacts are also available made with gold plated surfaces and high quality Copper alloys.
RoHS Compliant All materials meet the requirements of the European Directive 2002/95/EC, Issue 13.2.2003.
Add’l Approvals
RoHS
C US
®
ISO 9001/2000
GENERAL
SPECIFICATIONS
A Series
12, 16 and 17 Position
1.0mm Contacts
Only
B Series
6, 8 and 9 Position
1.0mm Contacts
2.0mm Contacts
C Series
6 and 8 Position
2.0mm Contacts
3.6mm Contacts
Technical Data for
Standard Signal
Circular Connectors Amphenol Intercontec Amphenol Intercontec Amphenol Intercontec
Operating Temperature -20 °C to +130°C -20 °C to +130°C -20 °C to +130°C -20 °C to +130°C -20 °C to +130°C -20 °C to +130°C
Degree of Protection IP66/67 (plugged) IP66/67 (plugged) IP66/67 (plugged) IP66/67 (plugged) IP66/67 (plugged) IP66/67 (plugged)
Electrical Data - Contacts
Maximum Current (max. wire
guage)
max. 9A max. 9A
1.0mm:
max. 9A
1.0mm:
max. 9A
2.0mm:
max. 28A
(6 contacts)
max. 30A
(8-/9 contacts)
2.0mm:
max. 28A
(6 contacts)
max. 30A
(8-/9 contacts)
2.0mm:
max. 28A
(6 contacts)
max. 30A
(8-/9 contacts)
2.0mm:
max. 28A
(6 contacts)
max. 30A
(8-/9 contacts)
3.6mm:
max. 75A
3.6mm:
max. 75A
Maximum Voltage
125V (AC/DC) 125V (AC/DC)
1.0mm:
125V (AC/DC)
1.0mm:
125V (AC/DC) Both:
630V (AC/DC)
Both:
630V (AC/DC)
2.0mm:
630V (AC/DC)
2.0mm:
630V (AC/DC)
Test Voltage (between contacts)
2500V 2500V
1.0mm:
2500V
1.0mm:
2500V Both:
6000V
Both:
6000V
2.0mm:
6000V
2.0mm:
6000V
Contact Resistance
<5mΩ <5mΩ Both:
<5mΩ
Both:
<5mΩ
2.0mm:
<5mΩ
2.0mm:
<5mΩ
3.6mm:
<1mΩ
3.6mm:
<1mΩ
Mating Cycles >50 >50 Both:
>50
Both:
>50
Both:
>50
Both:
>50
Data According to VDE 0110/EN61984, Part 6.19.2.2
Pollution Degree 3 33333
Overvoltage Category III III III III III III
Max. Operating Height - ---2000m 2000m
Materials
Housing Zinc Die Cast Zinc Die Cast/Brass
(Stainless Steel Option) Zinc Die Cast Zinc Die Cast/Brass
(Stainless Steel Option) Zinc Die Cast Magnesium Die Cast/
Aluminum
Connecting Nut (some designs) Brass, Nickel-plated Brass, Nickel-plated Brass, Nickel-plated Brass, Nickel-plated Brass, Nickel-plated Brass, Nickel-plated
Amphenol vs. Intercontec
Amphenol Sine Systems . 44724 Morley Drive . Clinton Township, MI . 48036 . USA . www.sineco.com
Amphenol Sine Plug to Amphenol Sine Receptacle
Intercontec Plug to Intercontec Receptacle
Derating Curve - B Series, 8 position:
0A
5A
10A
15A
20A
25A
30A
35A
40A
10° 20° 30° 40° 50° 60° 70° 80° 90° 100° 110° 120° 130°
Wires used - 3 x 2.5mm
Intercontec: wire wound contact (p/n: 60.003.11)
Amphenol: RockSolid contact (p/n: SC00013)
Intercontec Base Curve
Intercontec Derating Curve
Amphenol Sine Base Curve
Amphenol Sine Derating Curve
Rock S lid
Connections
Amphenol Sine Plug to Amphenol Sine Receptacle
Intercontec Plug to Intercontec Receptacle
Derating Curve - A Series, 12 position:
Wires used - 12 x 18awg
Intercontec Base Curve
Intercontec Derating Curve
Amphenol Sine Base Curve
Amphenol Sine Derating Curve
0A
10° 20° 30° 40° 50° 60° 70° 80° 90° 100° 110° 120° 130°
2A
4A
6A
8A
10A
12A
Rock S lid
Connections
Amphenol Sine Plug to Amphenol Sine Receptacle
Intercontec Plug to Intercontec Receptacle
Derating Curve - A Series, 17 position:
Wires used - 17 x 18awg
Intercontec: wire wound contact (p/n: 60.003.11)
Amphenol: RockSolid contact (p/n: SC00013)
Intercontec Base Curve
Intercontec Derating Curve
Amphenol Sine Base Curve
Amphenol Sine Derating Curve
0A
10° 20° 30° 40° 50° 60° 70° 80° 90° 100° 110° 120° 130°
2A
4A
6A
8A
9A
11A
Rock S lid
Connections
Temperature Variance of M23 2mm Power Contacts
40°
45°
50°
55°
60°
65°
70°
75°
80°
20A 21A 22A 23A 24A 25A 26A 27A 28A 29A 30A 31A 32A 33A
Wires used - 1 x 2.5mm
Intercontec Contact Set
Amphenol Sine Contact Set
Rock S lid
Connections
LowerResist
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PERFORMANCE ANALYSIS
Derating Curves - 8 pos. Derating Curves - 12 pos.
Derating Curves - 17 pos.
Temperature Variance
_ Ew— Hm Lam: 7mmL D%I r a W
Amphenol vs. Intercontec
Amphenol Sine Systems . 44724 Morley Drive . Clinton Township, MI . 48036 . USA . www.sineco.com
M23 TECHNICAL SPECIFICATIONS
Ø1.0
±0.02
Ø1.3+0.1+0.05
22.4 4.3
Ø2.0mm Contact
26.9
Ø2.0
±0.02
Ø2.4+0.1 0 7.0+0.2-0.3
Plating
Gold - 10u" Gold
Amphenol Sine Systems Intercontec
Ø1.0mm Contact
Gold - 10u"
Amphenol Sine Systems
Plating Gold
Intercontec
Contacts are Intermateable but not Interchangeable
7.8
Ø1.0
Ø1.4
Ø2.0
7.0
Ø2.3
Contacts are Intermateable but not Interchangeable
5.5
Amphenol vs. Intercontec
Amphenol Sine Systems . 44724 Morley Drive . Clinton Township, MI . 48036 . USA . www.sineco.com
M23 TECHNICAL SPECIFICATIONS
39.0
19.8
19.8
M2,5
Ø20,0
52.0
M23 A Series
52.0
41.5
Amphenol Sine Systems
M23 A Series
Intercontec
52.057.0
M23 B Series
43.5
M23 B Series
39.0
MOUNTING HOLE PATTERN:
SAME FOR M23 A & B SERIES,
AMPHENOL SINE SYSTEMS
& INTERCONTEC
ALL M23 A SERIES INSERTS COME WITH 3 CODING KEYS.
To order the connector with the correct insert coding, change the 6th digit in the catalog part
number per the coding letter desired (see figure above).
Examples: MA1CAE1200 for “E” coding, MA1CAF1200 for “F” coding, MA1CAG1200 for “G” coding,
MA1CAP1200 for “P” coding, MA1CAR1200 for “R” coding, MA1CAS1200 for “S” coding
If you are ordering an “E” type connector, coding options are only: E, F & G.
Normal coding is identified as “E”.
If you are odering a “P” type connector, coding options are only: P, R & S.
Normal coding is identified as “P”.
Viewed from
mating face
of insert.
E
FG S
RP
CW
E
CCW
P
E
FG S
RP
CW
E
CCW
P
Coding Keys
M23 TECHNICAL SPECIFICATIONS
Amphenol vs. Intercontec
Amphenol Sine Systems . 44724 Morley Drive . Clinton Township, MI . 48036 . USA . www.sineco.com
Operating Temperature
Amphenol and Intercontec
are
Equivalent.
Degree Of Protection
Maximum Voltage
Maximum Current
Contact Resistance
Mating Cycles
Pollution Degree
Connector Temperature Rise test Results
TEST 1 12 pin - Sine Plug to Sine Recp TEST 14 12 pin - InterContec Plug to InterContec Recp
Temperature Temperature
Current (A) Connector (tb) Ambient (tu) tb-tu Current (A) Connector (tb) Ambient (tu) tb-tu
0 0 0 0 0 0 0 0
2 25.9 23.1 2.8 2 26.9 22.7 4.2
4 35 24.8 10.2 4 38.3 23.7 14.6
6 48.7 27.3 21.4 6 58.3 26.9 31.4
8 68.2 30.9 37.3 8 84.9 31.3 53.6
10 92.5 35.8 56.7 10 117.3 36.3 81
12 124.9 42.3 82.6 12 161.8 44.7 117.1
TEST 3 17 pin - Sine Plug to Sine Recp TEST 15 17 pin - InterContec Plug to InterContec Recp
Temperature Temperature
Current (A) Connector (tb) Ambient (tu) tb-tu Current (A) Connector (tb) Ambient (tu) tb-tu
0 0 0 0 0 0 0 0
2 27.1 23.5 3.6 2 28.2 23.2 5
4 37.7 25.3 12.4 4 42.8 25 17.8
6 55 28.6 26.4 6 68.5 29.6 38.9
8 78.8 33.1 45.7 8 103 36 67
9 93.8 36.1 57.7 9 123.6 39.9 83.7
TEST 10 9 pin - Sine Plug to Sine Recp TEST 13 9 pin - InterContec Plug to InterContec Recp
Temperature Temperature
Current (A) Connector (tb) Ambient (tu) tb-tu Current (A) Connector (tb) Ambient (tu) tb-tu
0 25 23.1 1.9 0 21.6 21.6 0
5 24.9 22.8 2.1 5 24 22.3 1.7
10 31 23.7 7.3 10 31 23.4 7.6
15 41 25.4 15.6 15 44.1 25.1 19
20 55.5 28.3 27.2 20 59.1 26.8 32.3
30 96.5 35.7 60.8 30 103.5 33.7 69.8
35 125.2 41.4 83.8 35 131.6 38.5 93.1
Amphenol vs. Intercontec
Amphenol Sine Systems . 44724 Morley Drive . Clinton Township, MI . 48036 . USA . www.sineco.com
M40 TECHNICAL SPECIFICATIONS
Amphenol Sine Systems Intercontec
Amphenol Sine Systems Intercontec
Plating
Contacts are Intermateable but not Interchangeable
Ø2.0mm Contact (M40)
Plating
Contacts are Intermateable but not Interchangeable
Ø3.6mm Contact (M40)
Gold - 10u"
Gold - 10u"
Gold
Gold
31.7
Ø2.0±0.02
Ø2.4+0.1 0
7.5
37.9
Ø3.6±0.02
Ø4.4+0.1 0
10.0
Ø3.6
49.4
Ø2.0
39.5
Amphenol vs. Intercontec
Amphenol Sine Systems . 44724 Morley Drive . Clinton Township, MI . 48036 . USA . www.sineco.com
M40 TECHNICAL SPECIFICATIONS
M40 C Series
55.0
101.0
45.0
45.0
55.0
91.0
M40 C Series
Amphenol Sine Systems
Intercontec
Amphenol vs. Intercontec
Amphenol Sine Systems . 44724 Morley Drive . Clinton Township, MI . 48036 . USA . www.sineco.com
M40 TECHNICAL SPECIFICATIONS
MOUNTING HOLE PATTERN:
AMPHENOL SINE SYSTEMS
SAME FOR M40 C SERIES,
30.0
Ø32,0
M4
30.0
& INTERCONTEC
Amphenol Sine Systems Intercontec
Difference
Ø3.6mm M40
Contact with
8AWG Wire
Ambient
°C
3.6mm
Contact
Current
Sine
°C
C-UL Max
Temp
Target
Pass/
Fail
?
Intercontec °C
C-UL Max
Temp
Target
Pass/
Fail
?
Sample 1
Test 1
22.9 20A 25.9 52.9 Pass 26.3 52.9 Pass 0.4
22.9 25A 28.1 52.9 Pass 29 52.9 Pass 0.9
22.9 30A 30.5 52.9 Pass 32.1 52.9 Pass 1.6
22.9 35A 33.6 52.9 Pass 35.7 52.9 Pass 2.1
22.9 40A 37 52.9 Pass 39.4 52.9 Pass 2.4
22.9 45A 40.5 52.9 Pass 44.2 52.9 Pass 3.7
22.9 50A 44.8 52.9 Pass 49.4 52.9 Pass 4.6
22.9 55A 49.1 52.9 Pass 54.6 52.9 Fail 5.5
22.9 60A 54.3 52.9 Fail 60.2 52.9 Fail 5.9
22.9 61.3A 55.6 52.9 Fail 62 52.9 Fail 6.4
Contact (Ø3.6mm) Temperature Rise Test Results
Kate Wilton, Program Development Manager
Direct: 1.863.676.9416, Ext. 420 / Toll Free: 1.800.394.7732 Ext. 8668
kate@sineco.com
© 2010 Amphenol Sine Systems Corporation. Every effort has been made to ensure that the information contained in this document is accurate at the time of publication. Specifications or
information stated in this document are subject to change without notice.
Amphenol Sine Systems . 44724 Morley Drive . Clinton Township, MI . 48036 . USA . www.sineco.com
Amphenol vs. Intercontec
Shock Test #1
This test is conducted for the purpose of determining the suitability of connectors
and connector assemblies when subjected to shocks such as those that may
be expected as a result of rough handling, transportation and operational
conditions., This test differs from other shock tests in that the design of the shock
machine is not specified, but the half-sine and sawtooth shock pulse waveforms
are specified with tolerances. The frequency response of the measuring systems
is also specified with tolerances.
Products Tested:
8 pos. Plug (MB1CKN0800), RockSolid™ Contacts (SC000013, 14) and FlexGrip™ Strain Relief
(MB4FSR-B10.3)
Test Requirement:
Standard: GJB1217-2004 (China) / EIA-364-27B Condition A (USA)
Test Method A: Shock
Sample condition: Connectors in normal conditions before testing.
Pulse Shape: Half Sine
Peak Acceleration: 49g
Pulse Duration: 11ms
Shock Direction: ± X, ± Y and ± Z axis
Number of Shocks: 3X in each direction, (18 times total)
Test Result: No intermittent disconnection occurred during the test.
Test Conclusion: Pass
Shock Test #2
This test is conducted for the purpose of determining the suitability of connectors
and connector assemblies when subjected to shocks such as those that may
be expected as a result of rough handling, transportation and operational
conditions., This test differs from other shock tests in that the design of the shock
machine is not specified, but the half-sine and sawtooth shock pulse waveforms
are specified with tolerances. The frequency response of the measuring systems
is also specified with tolerances.
Products Tested:
12 pos. Mated Set (Plug: MA1CAE1200 w/ RockSolid™ Contacts and Recpt: MA1RAE1200);
17 pos. Mated Set (Plug: MA1CAE1700 w/ RockSolid™ Contacts and Recpt: MA1RAE1700);
8 pos. Mated Set (Plug: MB1CKN0800 w/ RockSolid™ Contacts and Recpt: MB1RJN0800)
12 pos. Mated Set (Plug: ASTA021FR01610035000 and Recpt: EGA052MR04000012000);
17 pos. Mated Set (Plug: ASTA035FR01610035000 and Recpt: EGA113MR04000012000);
8 pos. Mated Set (Plug: BSTA078FR05580047000 and Recpt: BEDC089MR13000005000)
Test Requirement:
According to the standard: MIL-STD202G, Test Condition A/IEC 60068-2-28 Eb
Test Condition: Shock
Pulse Shape: Half sine
Acceleration: 50g
Pulse Duration: 11ms
Shock Direction: ± X, ± Y and ± Z axis
Number of Shocks: 3X in each direction, (18 times total)
Test Result: No discontinuity > 1µ sec.
No locking or unmating
No loose parts.
Test Conclusion: Pass
Sinusoidal Vibration Test #1
This standard test procedure details a method to assess the ability of electrical
connector components to withstand specified severities of vibration. The object
of this test is to determine the effects of vibration within the predominant or
random vibration frequency ranges and magnitudes that may be encountered
during the life of the connector.
Products Tested:
12 pos. Plug (MA1CAE1200), RockSolid™ Contacts (SC000013)
and FlexGrip™ Strain Relief (MAFSR-A12.8)
Test Requirement and Acceptance Criteria:
Standard: GJB1217-2005 (China) / EIA-364-28D Method IV (USA)
Test Method IV: Vibration
Sample condition: Connectors in normal conditions before testing.
(Ambient Temp: 23°C to 24°C; Relative Humidity: 53% to 62%)
Sweep Frequency: (10~55~2000) Hz
Amplitude: 1.5mm at (10~55) Hz
Acceleration: 19.6g at (55~2000) Hz
Vibration Axis: X, Y AND Z axis
Test Time: 4 hour / axis
Sweep Rate: 1 oct/min
Test Result: No intermittent disconnection occurred during the test.
Test Conclusion: Pass
Sinusoidal Vibration Test #2
This standard test procedure details a method to assess the ability of electrical
connector components towithstand specified severities of vibration. The object
of this test is to determine the effects of vibration within the predominant or
random vibration frequency ranges and magnitudes that may be encountered
during the life of the connector.
Products Tested:
12 pos. Mated Set (Plug: MA1CAE1200 w/ RockSolid™ Contacts and Recept: MA1RAE1200)
17 pos. Mated Set (Plug: MA1CAE1700 w/ RockSolid™ Contacts and Recept: MA1RAE1700)
8 pos. Mated Set (Plug: MB1CKN0800 w/ RockSolid™ Contacts and Recept: MB1RJN0800)
12 pos. Mated Set (Plug: ASTA021FR01610035000 and Recept: AEGA052MR04000012000)
17 pos. Mated Set (Plug: ASTA035FR01610035000 and Recept: AEGA113MR04000012000)
8 pos. Mated Set (Plug: BSTA078FR05580047000 and Recept: BEDC089MR13000005000)
Test Requirement and Acceptance Criteria: Standard: IEC 60068-2-6 Fc
Test Condition: Vibration, Endurance (sine)
Frequency: (10~2000~10) Hz
Double Amplitude: 0.060 in.
Acceleration: 20g
Linearly Sweep: 12 sweeps @ 20 min.
(4 hours per axis)
Vibration Axis: X, Y AND Z axis
Test Result: No discontinuity > 1µ sec.
Test Conclusion: Pass
3RD PARTY PRODUCT TESTING

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