RP30-EW Series Datasheet by Recom Power

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33
Features
Regulated
Converter
4:1 wide input voltage range
1.6kVDC isolation
UL certified
Efficiency up to 88%
Six-sided continuous shield
Available as power module (RPM30-EW)
Description
The RP30-EW series wide input range DC/DC converters are certified to UL 60950-1 and to
cUL 60950-1. This makes them ideal for all telecom and industrial applications where approved safety
standards are required. The industry standard 2” x 1.6” package meets military standards for thermal
shock and vibration tolerance.
RP30-EW
DC/DC Converter
www.recom-power.com REV.: 4/2019 PD-1
30 Watt
2’’ x 1.6’
Single and
Dual Output
E196683
Selection Guide
Part Number Input Output Output Input (1) Efficiency
(1) Max. Capacitive
Voltage Range Voltage Current Current typ. Load (2)
[VDC] [VDC] [mA] [mA] [%] [µF]
RP30-243.3SEW (3,4) 10-40 3.3 6000 948 87 19500
RP30-2405SEW (3,4) 10-40 5 6000 1437 87 10200
RP30-2412SEW (3,4) 10-40 12 2500 1437 87 3300
RP30-2415SEW (3,4) 10-40 15 2000 1420 88 1100
RP30-483.3SEW (3,4) 18-75 3.3 6000 474 87 19500
RP30-4805SEW (3,4) 18-75 5 6000 710 88 10200
RP30-4812SEW (3,4) 18-75 12 2500 718 87 3300
RP30-4815SEW (3,4) 18-75 15 2000 710 88 1100
RP30-2412DEW (3,4) 10-40 ±12 ±1250 1488 84 ±1000
RP30-2415DEW (3,4) 10-40 ±15 ±1000 1471 85 ±680
RP30-4812DEW (3,4) 18-75 ±12 ±1250 735 85 ±1000
RP30-4815DEW (3,4) 18-75 ±15 ±1000 726 86 ±680
Model Numbering
Ordering Examples
RP30-2405SEW = 24V Input, 5V Output, Single, Positive Logic CTRL pin
RP30-4812DEW/N-HC = 48V Input, ±12V Output, Dual, Negative Logic CTRL pin, Heat-sink premounted
nom. Input Voltage
Output Voltage
Single or Dual
RP30-__ __ _EW/_- _
Notes:
Note3: no suffix for CTRL function with Positive Logic (1=ON, 0=OFF)
add suffix “N” for CTRL function with Negative Logic (0=ON, 1=OFF)
Note4: add suffix “-HC” for premounted Heat-sink with clips
Notes:
Note1: Maximum values at nominal input voltage and full load
Note2: Max. Cap load is tested at minimum input and constant resistive load
“Package (4)
“CTRL Logic (3)
UL60950-1 certified
EN55032 compliant
www.recom-power.com REV.: 4/2019 PD-2
DC/DC Converter
Specifications (measured @ Ta= 25°C, nom. Vin, full load unless otherwise stated)
RP30-EW
Series
BASIC CHARACTERISTICS
Parameter Condition Min. Typ. Max.
Input Filter (5) LC Type
Input Voltage Range nom. Vin = 24VDC
nom. Vin = 48VDC
10VDC
18VDC
24VDC
48VDC
40VDC
75VDC
Input Surge Voltage 100ms max. nom. Vin = 24VDC
nom. Vin = 48VDC
50VDC
100VDC
Under Voltage Lockout (UVLO)
nom. Vin = 24VDC DC-DC ON
DC-DC OFF 8VDC
10VDC
nom. Vin = 48VDC DC-DC ON
DC-DC OFF 16VDC
18VDC
Output Voltage Trimming refer to „OUTPUT VOLTAGE TRIMMING“ -10% +10%
Input Reflected Ripple Current (6) 20mAp-p
Minimum Load (7) % of full load Single
Dual
0%
10%
Start-up Time Power up
ON/OFF CTRL
10ms
10ms
ON/OFF CTRL (8)
Positive Logic DC-DC ON
DC-DC OFF
Open or 3.0VDC < VCTRL< 12VDC
Short or 0VDC < VCTRL< 1.2VDC
Negative Logic DC-DC ON
DC-DC OFF
Short or 0VDC < VCTRL< 1.2VDC
Open or 3.0VDC < VCTRL< 12VDC
Input Current of CTRL pin DC-DC ON -0.5mA +0.5mA
Standby Current DC-DC OFF 3mA
Internal Operating Frequency 270kHz 300kHz 330kHz
Ripple and Noise measured at 20MHz BW
with a 0.1µF/50V MLCC
Others 60mVp-p
5Vout
12Vout, 15Vout
75mVp-p
100mVp-p
continued on next page
Notes:
Note5: An external filter capacitor is required for normal operation. The capacitor should be capable of handling 1A ripple
current for 48V/24V models . RECOM suggest: Nippon chemi-con KY series, 220µF/100V, ESR 90mΩ
Note6: Simulated source impedance of 12µH. 12µH inductor in series with +Vin.
Note7: The dual output required a minimum 10% loading on the output to maintain specified regulation.
Operation under no-load condition will not damage these devices, however they may not meet all listed specification
Note8: The ON/OFF control function can be positive or negative logic. The pin voltage is referenced to -Vin pin
Efficiency vs. Output Current Efficiency vs. Input Voltage
10Vin
24Vin
40Vin
Efficiency [%]
Output Current [%]
10
40
45
50
55
60
65
70
75
95
90
20 40 60 80 10030 50 70 90
80
85
Efficiency [%]
Input Voltage [VDC]
10
60
65
70
75
80
90
16 19 25
31
37 4013 22 28 34
85
RP30-2405SE
31:11
www.recom-power.com REV.: 4/2019 PD-3
DC/DC Converter
Specifications (measured @ Ta= 25°C, nom. Vin, full load unless otherwise stated)
RP30-EW
Series
Efficiency vs. Output Current Efficiency vs. Input Voltage
18Vin
48Vin
75Vin
Efficiency [%]
Output Current [%]
10
40
45
50
55
60
65
70
75
95
90
20 40 60 80 10030 50 70 90
80
85
Efficiency [%]
Input Voltage [VDC]
18
60
65
70
75
80
90
30 36 48 60 757224 42 54 66
85
RP30-4805SEW
OUTPUT VOLTAGE TRIMMING
continued on next page
Trim up 1 2 3 4 5 6 7 8 9 10 [%]
Vout = 3.333 3.366 3.399 3.432 3.465 3.498 3.531 3.564 3.597 3.63 [VDC]
RU = 57.93 26.16 15.58 10.28 7.11 4.99 3.48 2.34 1.46 0.75 [kΩ]
Trim down 1 2 3 4 5 6 7 8 9 10 [%]
Vout = 3.267 3.234 3.201 3.168 3.135 3.102 3.069 3.036 3.003 2.97 [VDC]
RD = 69.47 31.23 18.49 12.12 8.29 5.74 3.92 2.56 1.50 0.65 [kΩ]
RP30-xx3.3SEW
Output Voltage Trimming
Some single/dual output Powerline converters offer the feature of trimming the output voltage over a certain range around the nominal value by
using external trim resistors. No general equation can be given for calculating the trim resistors, but the following trimtables give typical values for
choosing these trimming resistors. If voltages between the given trim points are required, extrapolate between the two nearest given values to work
out the resistor required or use a variable resistor to set the output voltage. Output can be externally trimmed by using the method shown below.
RU
-Vout
Trim
RD
Trim
+Vout
Trim up Trim down
Trim up 1 2 3 4 5 6 7 8 9 10 [%]
Vout = 5.05 5.10 5.15 5.20 5.25 5.30 5.35 5.4 5.45 5.50 [VDC]
RU = 36.57 16.58 9.92 6.58 4.59 3.25 2.30 1.59 1.03 0.59 [kΩ]
Trim down 1 2 3 4 5 6 7 8 9 10 [%]
Vout = 4.95 4.90 4.85 4.80 4.75 4.70 4.65 4.60 4.55 4.50 [VDC]
RD = 45.53 20.61 12.31 8.15 5.66 4.00 2.81 1.92 1.23 0.68 [kΩ]
RP30-xx05SEW
www.recom-power.com REV.: 4/2019 PD-4
DC/DC Converter
Specifications (measured @ Ta= 25°C, nom. Vin, full load unless otherwise stated)
RP30-EW
Series
Trim up 1 2 3 4 5 6 7 8 9 10 [%]
Vout = 12.12 12.24 12.36 12.48 12.60 12.72 12.84 12.96 13.08 13.20 [VDC]
RU = 367.91 165.95 98.64 64.98 44.78 31.32 21.70 14.49 8.88 4.39 [kΩ]
Trim down 1 2 3 4 5 6 7 8 9 10 [%]
Vout = 11.88 11.76 11.64 11.52 11.40 11.28 11.16 11.04 10.92 10.8 [VDC]
RD = 460.99 207.95 123.60 81.42 56.12 39.25 27.20 18.16 11.13 5.51 [kΩ]
Trim up 1 2 3 4 5 6 7 8 9 10 [%]
Vout = 15.15 15.3 15.45 15.60 15.75 15.90 16.05 16.20 16.35 16.50 [VDC]
RU = 404.18 180.59 106.06 68.80 46.44 31.53 20.88 12.90 6.69 1.72 [kΩ]
Trim down 1 2 3 4 5 6 7 8 9 10 [%]
Vout = 14.85 14.70 14.55 14.40 14.25 14.10 13.95 13.80 13.65 13.50 [VDC]
RD = 499.82 223.41 131.27 85.20 57.56 39.14 25.97 16.10 8.42 2.282 [kΩ]
RP30-xx12SEW
RP30-xx15SEW
Trim up 1 2 3 4 5 6 7 8 9 10 [%]
Vout = 24.24 24.48 24.72 24.96 25.20 25.44 25.68 25.92 26.16 26.40 [VDC]
RU = 218.21 98.10 58.07 38.05 26.04 18.03 12.32 8.03 4.69 2.02 [kΩ]
Trim down 1 2 3 4 5 6 7 8 9 10 [%]
Vout = 23.76 23.52 23.28 23.04 22.80 22.56 22.32 22.08 21.84 21.6 [VDC]
RD = 273.44 123.02 72.87 47.80 32.76 22.73 15.57 10.20 6.02 2.67 [kΩ]
Trim up 1 2 3 4 5 6 7 8 9 10 [%]
Vout = 30.30 30.60 30.90 31.20 31.50 31.80 32.10 32.40 32.70 33.00 [VDC]
RU = 268.29 120.64 71.43 46.82 32.06 22.21 15.10 9.91 5.81 2.53 [kΩ]
Trim down 1 2 3 4 5 6 7 8 9 10 [%]
Vout = 29.70 29.40 29.10 28.80 28.50 28.20 27.90 27.60 27.30 27.00 [VDC]
RD = 337.71 152.02 90.13 59.18 40.61 28.23 19.39 12.76 7.60 3.47 [kΩ]
RP30-xx12DEW
RP30-xx15DEW
REGULATIONS
Parameter Condition Value
Output Accuracy ±1.0%
Line Regulation low line to high line, full load ±0.5%
Load Regulation (7) 0% to 100% load Single
Dual
±0.5%
±1.0%
Cross Regulation asymmetrical 25%<>100% load ±5.0%
Transient Response Recovery Time 25% load step change 250µs typ.
www.recom-power.com REV.: 4/2019 PD-5
DC/DC Converter
Specifications (measured @ Ta= 25°C, nom. Vin, full load unless otherwise stated)
RP30-EW
Series
PROTECTIONS
Parameter Condition Value
Short Circuit Protection (SCP) continuous, automatic recovery
Over Voltage Protection (OVP) zener diode clamp
3.3Vout
5Vout
12Vout
15Vout
3.9VDC
6.2VDC
15VDC
18VDC
Over Load Protection (OLP) % of Iout rated 150% typ.
Over Temperature Protection (OTP) 115°C typ.
Isolation Voltage (9) I/P to O/P
I/P to O/P to case
1.6kVDC/ 1 minute
1.6kVDC/ 1 minute
Isolation Resistance Viso= 500VDC 1GΩ min.
Isolation Capacitance 1000pF max.
Notes:
Note9: For repeat Hi-Pot testing, reduce the time and/or the test voltage
Note10: This power module is not internally fused. An input line fuse must always be used
ENVIRONMENTAL
Parameter Condition
Value
Operating Temperature Range without derating
with derating
-40°C to +70°C
-40°C to +100°C
Maximum Case Temperature +100°C
Temperature Coefficient ±0.02%/K max.
Thermal Impedance @ natural convection
0.1m/s
without heat-sink
with heat-sink
10K/W
8.24K/W
Operating Humidity non-condensing 5% - 95% RH
Thermal Shock according to MIL-STD-810F
Vibration according to MIL-STD-810F
MTBF MIL-HDBK-217F, G.B.
Bellcore TR-NWT-000332 (11)
759.8 x 103 hours
1315 x 103 hours
Derating Graph (12)
Notes:
Note11: BELLCORE TR-NWT-000332. Case l: 50% Stress, Temperature at 40°C (Ground fixed and controlled environment)
Note12: Derating graphs are valid only for the shown part numbers. If you need detailed derating-information about a part-number
not shown here please contact RECOM Techsupport for detailed information
-40 80 100 12040200-20
0
20
40
60
80
100
Ambient Temperature [°C]
Output Power [%]
60 70 -40 60 75
80 100 12040
200-20
0
20
40
60
80
100
Ambient Temperature [°C]
Output Power [%]
RP30-483.3SEW RP30-483.3SEW-HC
3" E 3W?
www.recom-power.com REV.: 4/2019 PD-6
DC/DC Converter
Specifications (measured @ Ta= 25°C, nom. Vin, full load unless otherwise stated)
RP30-EW
Series
SAFETY AND CERTIFICATIONS
Certificate Type (Safety) Condition Standard
Information Technology Equipment, General Requirements for Safety E196683 UL60950-1, 2nd Edition 2011
CAN/CSA-C22.2 No. 60950-1, 2nd Edition 2011
EAC RU-AT.49.09571
TP TC 004/2011
RoHS2 RoHS-2011/65/EU + AM-2015/863
EMC Compliance Condition Standard / Criterion
Electromagnetic compatibility of multimedia equipment - Emission
requirements
with external filter
(see filter suggestion below) EN55032, Class A and B
ESD Electrostatic discharge immunity test Air ±8kV and Contact ±6kV EN61000-4-2, Criteria B
Radiated, radio-frequency, electromagnetic field immunity test 10 V/m EN61000-4-3, Criteria A
Fast Transient and Burst Immunity (13) ±2kV EN61000-4-4, Criteria A
Surge Immunity (13) ±1kV EN61000-4-5, Criteria B
Immunity to conducted disturbances, induced by radio-frequency fields 10 Vr.m.s EN61000-4-6, Criteria A
Power Magnetic Field Immunity 100A/m continuous; 1000A/m 1s EN61000-4-8, Criteria A
Notes:
Note13: An external input filter capacitor is required if the module has to meet EN61000-4-4, EN61000-4-5. The filter
capacitor Recom suggests: Nippon chemi-con KY series 220µF/100V
MODEL C1 C2 C3 C4 C5/C6 L1
RP30-24xxSE
RP30-24xxDE
6.8µF/50V
1812 MLCC N/A 6.8µF/50V
1812 MLCC N/A 1000pF/2kV
1808 MLCC
CMC: 450µH
ref.: WE 7448227005 or ref.: CMC-05
RP30-48xxSE
RP30-48xxDE
2.2µF/100V
1812 MLCC
2.2µF/100V
1812 MLCC
2.2µF/100V
1812 MLCC
2.2µF/100V
1812 MLCC
1000pF/2kV
1808 MLCC
CMC: 450µH
ref.: WE 7448227005 or ref.: CMC-05
MODEL C1 C2 C3/C4
RP30-24xxSE
RP30-24xxDE 6.8µF/50V, 1812 MLCC N/A 1000pF/2kV, 1808 MLCC
RP30-48xxSE
RP30-48xxDE 2.2µF/100V, 1812 MLCC 2.2µF/100V, 1812 MLCC 1000pF/2kV, 1808 MLCC
Com
-Vout
+Vout
-Vin
+Vin
C4
C3
C
2
C
1
+V
out
+V
in
-V
out
-V
in
Com
F1
-Vin
+Vin
C4
C3
C
2
C
1
+V
in
-V
in
F1
F1
-Vout
+Vout
+V
out
-V
out
L
1
Com
C
2
C
1
-Vout
+Vout
-Vin
+Vin
C6
C5
C
4
C
3
+V
out
+V
in
-V
out
-V
in
F1
L
1
C
2
C
1
-Vin
+Vin
C6
C5
C
4
C
3
+V
in
-V
in
-Vout
+Vout
+V
out
-V
out
Com
Com
-Vout
+Vout
-Vin
+Vin
C4
C3
C
2
C
1
+V
out
+V
in
-V
out
-V
in
Com
F1
-Vin
+Vin
C4
C3
C
2
C
1
+V
in
-V
in
F1
F1
-Vout
+Vout
+V
out
-V
out
L
1
Com
C
2
C
1
-Vout
+Vout
-Vin
+Vin
C6
C5
C
4
C
3
+V
out
+V
in
-V
out
-V
in
F1
L
1
C
2
C
1
-Vin
+Vin
C6
C5
C
4
C
3
+V
in
-V
in
-Vout
+Vout
+V
out
-V
out
Com
Single
Single
Dual
Dual
EMC Filtering Suggestions according to EN55032
Component List Class A
Component List Class B
www.recom-power.com REV.: 4/2019 PD-7
DC/DC Converter
Specifications (measured @ Ta= 25°C, nom. Vin, full load unless otherwise stated)
RP30-EW
Series
DIMENSIONS and PHYSICAL CHARACTERISTICS
Parameter Type Value
Material
case
base
potting
nickel coated copper
FR4 PCB
epoxy (UL94-V0)
Dimensions (LxWxH) without Heat-sink
with Heat-sink
50.8 x 40.6 x 10.2mm
56.8 x 40.6 x 17.0mm
Weight without Heat-sink
with Heat-sink
48.0g
69.06g
continued on next page
Dimension Drawing (mm)
Pinning Information
Pin # Single Dual
1 +Vin +Vin
2
-Vin
-Vin
4 CTRL (3) CTRL (3)
5 no Pin +Vout
6 +Vout Com
7 -Vout -Vout
8 Trim Trim
Pin Pitch Tolerance ±0.25mm
xx.x = ±0.5mm
xx.xx = ±0.25mm
40.6
Ø 1.0±0.1
5.6
10.2
50.8
18 x 2.54= 45.72 2.54
Top View
10.16
10.16
12.70
17.78
17.8015.24
5.08
Bottom View
1
2
4
5
6
7
8
1
2
4
5
6
7
8
Ø1.3 +0.15/-0
2.54
2.54
Recommended Footprint Details
www.recom-power.com REV.: 4/2019 PD-8
DC/DC Converter
Specifications (measured @ Ta= 25°C, nom. Vin, full load unless otherwise stated)
RP30-EW
Series
Dimension Drawing (mm) with Heat-sink
Top View
Heat-sink
18 x 2.54= 45.72 2.54
50.8
40.6
17.0
56.8 37.5
5.6 5.85
10.2
Ø 1.0±0.1
PACKAGING INFORMATION
Parameter Type Value
Packaging Dimension (LxWxH) tube
tray
without heat-sink
with heat-sink
255.0 x 54.0 x 22.0mm
302.5 x 222.0 x 20.0mm
Packaging Quantity tube
tray
without heat-sink
with heat-sink
5pcs
15pcs
Storage Temperature Range -55°C to +125°C
Storage Humidity non-condensing 5% - 95% RH
The product information and specifications may be subject to changes even without prior written notice.The product has been designed for various applications; its suitability lies in the responsibility of each customer.
The
products are not authorized for use in safety-critical applications without RECOM’s explicit written consent. A safety-critical application is an application where a failure may reasonably be expected to endanger or
cause
loss of life, inflict bodily harm or damage property. The applicant shall indemnify and hold harmless RECOM, its affiliated companies and its representatives against any damage claims in connection with the
unauthorized
use of RECOM products in such safety-critical applications.
Pinning Information
Pin # Single Dual
1 +Vin +Vin
2 -Vin -Vin
4 CTRL (3) CTRL (3)
5
no Pin
+Vout
6 +Vout Com
7 -Vout -Vout
8 Trim Trim
Pin Pitch Tolerance ±0.25mm
xx.x = ±0.5mm
xx.xx = ±0.25mm

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