Pneumatic Tools Datasheet by TE Application Tooling

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Instruction Sheet
Crimping Head Cross Reference 408--2498
LOC B
1of 5
E2011 Tyco Electronics Corporation, a TE Connectivity Ltd. Company
All Rights Reserved
*Trademark
TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product and/or Company names may be trademarks of their respective owners.
TOOLING ASSISTANCE CENTER 1--800--722 -- 1111
PRODUCT INFORMATION 1--800--522--6752
This controlled document is subject to change.
For latest revision and Regional Customer Service,
visit our website at www.te.com
11 APR 11 Rev Efor Pneumatic Tools
Figure 1
Pneumatic Tool 69015
PIDG* Terminals
SOLISTRAND* Terminals
COPALUM* Terminals
AMPLI--BOND* Terminals
Closed End Splices
PLASTI--GRIP* Terminals
Relay Tab
STRATO--THERM* Terminals
TERMI--FOIL* Terminals
Crimps The Following Products:
Wire Size Range: 26 - 6 AWG
Wire Size Range: 8 - 1/0 AWG
Crimps The Following Products:
PLASTI--GRIP*Terminals
SOLISTRAND* Terminals
STRATO--THERM* Terminals
COPALUM*Terminals
AMPOWER* Terminals
AMPLI--BOND* Terminals
“626” Pneumatic Tooling Systems
1. INTRODUCTION
The tools shown in Figure 1 are capable of crimping a
wide variety of products on solid or stranded wire
sizes 26 through 1/0. The various configurations of
the “626” Pneumatic Tooling Systems are identified in
Figure 2. All of these systems accept any of the Tool
Holder Assemblies and their associated Crimping
Heads/Adapters, as indicated. The remainder of this
instruction sheet contains tables which provide cross
referencing information on the tool, crimping head,
products crimped, and wire size ranges. In addition,
instruction sheet numbers for all crimping heads and
pneumatic tools and an explanation of product
insulation barrel expansions are provided.
Reasons for reissue are provided in Section 5,
REVISION SUMMARY.
Dimensions are in millimeters [with inch
equivalents in brackets]. Figures and illustrations
are for reference only and are not drawn to scale.
ORIGINAL INSTRUCTIONS
NOTE
i
TE mnnatflvny
408- 2498
Rev E2of 5
Figure 2
Hand Actuated System
(Without Logic)
PN 189721- 1
Foot Actuated System
(Without Logic)
PN 189722- 1
Power Unit
(All Systems)
Tool Holder
Assemblies
Crimping
Heads/Adapters
PN 189767--1
Large Tool Holder
PN 189766--1
Small Tool Holder
189928--1
Adapter Holder
“626” Series
Crimping Heads
PRO--CRIMPER* III Tool
Adapter (Uses Various Dies)
Platform Adapter
(Uses Various Dies)
Pneumatic Series
Crimping Heads
Straight Action
Crimper 217200--1
(Uses Various Dies)
Straight Action
Crimp Head
Adapter (Uses
Various Crimping
Heads
-.'T§
408- 2498
3of 5Rev E
2. TOOL, PRODUCT, AND WIRE SIZE RANGE CROSS REFERENCE CHART
TOOL AND WIRE SIZE RANGE
PRODUCT “626”
(Customer Manual -- 409--5862)
69015
(Instruction sheet -- 408--1310)
PIDG 26--14 --
PLASTI--GRIP 22--14 6
Relay Tab 16--14 --
SOLISTRAND 22--6 8--1/0
STRATO--THERM 22--10 8--1/0
COPALUM 16--10 8--4
AMPOWER -- 2
AMPLI--BOND 8 6
Closed End Splice 22--8 --
TERMI--FOIL 8--
3. PIDG AND PLASTI--GRIP TERMINAL AND SPLICE INSULATION BARREL EXPANSION
WIRE SIZE WIRE INSULATION DIAMETER RANGE PRODUCT INSULATION TOOL INSULATION CRIMP
W
I
R
E
S
I
Z
E
RANGE
W
I
R
E
I
N
S
U
L
A
T
I
O
N
D
I
A
E
T
E
R
R
A
N
G
E
MINIMUM MAXIMUM
P
R
O
D
U
C
T
I
N
S
U
L
A
T
I
O
N
BARREL EXPANSION
T
O
O
L
I
N
S
U
L
A
T
I
O
N
C
R
I
P
EXPANSION
26--22 1.3 [.050]D1.7 [.065] 2.1 [.082] MAX (SM. EXP){
22--16 2.0 [.080]D2.9 [.115] 3.2 [.125] MAX (SM. EXP){
26--22 1.3 [.050]D2.1 [.082] 2.1 [.082] MAX (STD. EXP){
22--16 2.0 [.080] 3.2 [.125] 3.2 [.125] MAX (STD. EXP){
22--16 2.7 [.105] 3.6 [.140] 3.6 [.140] MAX (STD. EXP){
22--16 2.7 [.105] 5.1 [.200] 5.1 [.200] MAX (LG. EXP){
2.7 [.105]D2.9 [.115] 3.8 [.150] MAXG(SM. EXP){
1
6
1
4
2.7 [.105] 3.8 [.150]G3.8 [.150] MAXG(STD. EXP){
16--14 2.9 [.115] 4.3 [.170] 4.3 [.170] MAX (STD. EXP){
3.8 [.150] 6.4 [.250] 6.4 [.250] MAX (LG. EXP){
3.8 [.150]D3.8 [.150] 5.8 [.230] MAXz(SM. EXP){
1
2
1
0
3.8 [.150] 5.8 [.230] 5.8 [.230] MAX (STD. EXP){
12--10 3.8 [.150] 6.4 [.250] 6.4 [.250] MAX (STD. EXP){
4.3 [.170] 7.6 [.300] 7.6 [.300] MAX (LG. EXP){
DIndicates wire diameter sizes smaller than this dimension may be used.
{(SM EXP) = Small Expansion; (STD EXP) = Standard Expansion; (LG EXP) = Large Expansion. Small expansion
is sometimes expressed as “tight insulation support” in TE Connectivity catalogs.
EXAMPLE: When using a wire within 26--22 AWG range, and wire insulation diameter is 1.27 to 1.65 mm
[.050 to .065 in.], product insulation barrel crimp description must be 2.08 mm [.082 in.] Max and crimping tool
insulation barrel crimp must be small expansion.
GUse 3.56 mm [.140 in.] for PLASTI--GRIP
zUse 5.08 mm [.200 in.] for PLASTI--GRIP
-.'TE runnutwfly PlDG and PLASTI-GRIP Flag Termvnals SOLISTRAND Terminals
408- 2498
Rev E4of 5
4. CRIMPING HEAD CROSS REFERENCE
4.1. PIDG and PLASTI- GRIP Products
PRODUCT CRIMPING HEAD WIRE SIZE RANGE INSTRUCTION
SHEET
“626”
TOOL HOLDER TOOL 69015
314537--1 26--22 408--9586 S _
PIDG 314270--3 22--16 408--9586 S _
P
I
D
G
Terminals
a
n
d
314269--1 16--14 408--9586 S _
a
n
d
Splices 679300--1 12--10 408--4071 L _
68325--1 6408--2690 _ x
PL
A
STI--GRIP 314868--1 22--16 408--9775 S _
P
L
A
S
T
I
-
-
G
R
I
P
Butt Splices 314869--1 16--14 408--9775 S _
4.2. SOLISTRAND and STRATO- THERM Products
PRODUCT CRIMPING HEAD WIRE SIZE RANGE INSTRUCTION
SHEET
“626”
TOOL HOLDER TOOL 69015
217203--1 12--10 408--9285 S--
217204--1 16--14 408--9285 S--
SOLISTRAND
F
l
a
g
T
e
r
i
n
a
l
s
48412 8408--1311 -- x
F
l
a
g
T
e
r
i
n
a
l
s
48413 6408--1311 -- x
48415 2408--1311 -- x
189989--1 22--10 408--9285 S--
679301--1 22--10 408--4072 L--
S
O
L
I
S
T
R
A
N
D
314516--1 22--16 408--9285 S--
S
O
L
I
S
T
R
A
N
D
Terminals Parallel
S
l
i
314517--1 16--14 408--9285 S--
Splice 314518--1 14--12 408--9285 S--
1338757--1 8408--4072 L--
1338758--1 6408--4072 L--
49956 8408--1311 -- x
48172 6408--1311 -- x
STRATO--THERM
T
e
r
i
n
a
l
s
48173 4408--1311 -- x
T
e
r
i
n
a
l
s
48174 2408--1311 -- x
48183 1/0 408--1311 -- x
No Insul. Support 217206--1 22--10 -- L--
-.'TE runnutwfly COPALUM Insulation Puerctng Closed nd Splices
408- 2498
5of 5Rev E
4.3. COPALUM Products
PRODUCT CRIMPING HEAD WIRE SIZE RANGE INSTRUCTION
SHEET
“626”
TOOL HOLDER TOOL 69015
COP
A
LUM 68032 8408--2425 -- X
C
O
P
A
L
U
Bar Crimp 68038 4408--2425 -- X
C
O
P
A
L
U
189447--1 16--14 408--2432 L--
COPALUM
I
n
s
u
l
a
t
i
o
n
P
i
e
r
c
i
n
g
189444--1 12--10 408--2432 L--
I
n
s
u
l
a
t
i
o
n
P
i
e
r
c
i
n
g
68082 6408--2433 -- X
4.4. AMPOWER Products
PRODUCT CRIMPING HEAD WIRE SIZE RANGE INSTRUCTION
SHEET
“626”
TOOL HOLDER TOOL 69015
AMPOWER 68179--2 2-- -- x
4.5. AMPLI- BOND Products
PRODUCT CRIMPING HEAD WIRE SIZE RANGE INSTRUCTION
SHEET
“626”
TOOL HOLDER TOOL 69015
AMPLI--BOND 68325--1 6408--2690 -- x
4.6. TERMI- Foil Products
PRODUCT CRIMPING HEAD WIRE SIZE RANGE INSTRUCTION
SHEET
“626”
TOOL HOLDER TOOL 69015
TERMI--FOIL 217923--1 8-- L--
4.7. Closed End Splices
PRODUCT CRIMPING HEAD WIRE SIZE RANGE INSTRUCTION
SHEET
“626”
TOOL HOLDER TOOL 69015
354422--2 22--11.5 408--9906 S--
354422--1 22--14 408--9893 S--
Closed End Splices 189896--1 18--8 -- L--
C
o
s
e
d
d
S
p
c
e
s
189466--1 18--12 -- L--
217205--1 12--10 -- S--
5. REVISION SUMMARY
SUpdated document to corporate requirements
SNew logo

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