G6L Ultra-Thin Low Signal Relay Datasheet by Omron Electronics Inc-EMC Div

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omRon
Ultra-thin Low Signal Relay G6L 1
Ultra-thin Low Signal Relay
G6L
Extremely Thin SPST-NO Flat Relay, One
of the Thinnest Relays in the World
• For high-density mounting and slim finished packaging,
G6L uses 20% less mounting area and 67% less volume in
comparison with the G5V-1 relay.
• Measures just 7.0 (W) x 10.6 (L) x 4.2 (H) mm for surface-
mount or 3.8 (H) for through-hole.
• High dielectric strength: 1,000 VAC between coil and
contacts and 750 VAC between contacts of the same
polarity.
• Conforms to FCC Part 68 impulse withstand voltage rating
of 1.5kV for 10 x 160 µs.
• Conforms to UL60950 (File No. E41515) / CSA C22.2 No.
60950 (File No. LR31928).
• Use of lead completely eliminated.
Ordering Information
Note: 1. When ordering, add the rated coil voltage to the model number.
Example: G6L-1P 12 VDC
2. When ordering tape packing, add "-TR" to the model number.
Example: G6L-1F-TR 12 VDC
Be sure since "-TR" is not part of the relay model number, it is not marked on the relay case.
Model Number Legend:
1. Relay function
None: Non-latching
2. Contact form
1: SPST-NO
3. Terminal shape
P: PCB terminals
F: Surface-mount terminals
4. Packaging
None: Tube packaging
TR: Tape and reel packaging
Application Examples
Peripherals of MODEM/PC
Telephones
Office automation machines
Audio-visual products
Communications equipment
Measurement devices
Amusement equipment
Security equipment
Contact form Construction Mounting type Model
SPST-NO Fully sealed Through-hole terminal G6L-1P
Surface-mount terminal G6L-1F
Rated coil voltage
Tape packing
G6L-1-
1 2 3 4
OITIROn
2Ultra-thin Low Signal Relay G6L
Specifications
Contact Ratings
Coil Ratings
Note: 1. The rated current and coil resistance are measured at a coil temperature of 23°C with a tolerance of ±10%.
2. The operating characteristics are measured at a coil temperature of 23°C.
3. The maximum voltage is the highest voltage that can be imposed on the relay coil.
Characteristics
Note: 1. The contact resistance was measured with 10 mA at 1 VDC with a fall-of-potential method.
2. Values in parentheses are actual values.
3. The insulation resistance was measured with a 500-VDC Megger Tester applied to the same parts as those used for checking the dielec-
tric strength.
4. This value was measured at a switching frequency of 120 operations/min. This value may vary, depending on switching frequency, oper-
ating conditions, expected reliability level of the relay, etc. It is always recommended to double-check relay suitability under actual load
conditions.
5. The above values are initial values.
Item Resistive load
Contact mechanism Single crossbar
Rated load 0.3 A at 125 VAC, 1 A at 24 VDC
Carry current 1 A
Max. operating voltage 125 VAC, 60 VDC
Max. operating current 1 A
Item Voltage Rating
Rated voltage 3 VDC 4.5 VDC 5 VDC 12 VDC 24 VDC
Rated current 60.0 mA 40.0 mA 36.0 mA 15.0 mA 9.6 mA
Coil resistance 50.0 112.5 139.0 800.0 2,504.0
Pick-up voltage 75% max. of rated voltage
Dropout voltage 10% min. of rated voltage
Maximum voltage 150% of rated voltage 130% of rated
voltage
Power consumption Approx. 180 mW Approx. 230 mW
Item Non-latching Relays
G6L-1P, G6L-1F
Contact resistance (See Note 1) 100 m max.
Operate time (See Note 2) 5 ms max. (approx. 1.1 ms)
Release time (See Note 2) 5 ms max. (approx. 0.4 ms)
Insulation resistance (See Note 3) 1,000 M min. (at 500 VDC)
Dielectric strength Coil and contacts 1,000 VAC, 50/60 Hz for 1 min
Contacts of same
poles
750 VAC, 50/60 Hz for 1 min
Surge withstand
voltage
Coil and contacts 1,500 VAC, 10 × 160 µs
Vibration Mechanical durability 10 to 55 Hz, 1.65-mm single amplitude (3.3-mm double amplitude)
Malfunction durability 10 to 55 Hz, 1.65-mm single amplitude (3.3-mm double amplitude)
Shock Mechanical durability 1,000 m/s2
Malfunction durability 100 m/s2
Service life Mechanical 5,000,000 operations min. (at 36,000 operations/hour)
Electrical 100,000 operations min. (with a rated load at 1,800 operations/hour)
Failure rate (P level) (See Note 4) 1 mA at 5 VDC
Ambient temperature Operating: -40°C to 70°C (with no icing or condensation)
Humidity Operating: 5% to 85% RH
Weight Approx. 0.6 g
omRon
Ultra-thin Low Signal Relay G6L 3
Engineering Data
10
10
7
5
3
1
0.7
0.5
0.3
0.1 30 50 70 100 300 500 7001,000
DC resistive load
AC resistive load
Switching voltage (V)
Switching current (A)
250
200
150
100
50
0
3 to 12 VDC
20 0 20 40 60 80
40
Ambient temperature (˚C)
24 VDC
Maximum voltage (%)
1.2
1
0.8
0.6
0.4
0.2
0
20 0 20 40 60 80
40
Ambient temperature (˚C)
Switching current (A)
Maximum Switching Capacity Ambient Temperature vs.
Maximum Voltage
Ambient Temperature vs.
Switching Current
1,000
500
300
100
50
30
10
5
3
1
Switching current (A)
0 0.2 0.4 0.6 0.8 1 1.2
24-VDC resistive load
125-VAC resistive load
Switching operations (×104 operations)
Max. estimated value
max.
avg.
min.
max.
avg.
min.
100
90
80
70
60
50
40
30
20
10
0
Ambient temperature (˚C)
60 40 20 0 20 40 60 80
Must operate voltage
Must release voltage
On the basis of rated voltage (%)
Z
Z'
Y
Y'
X
X'
200
400
600
800
1,000
1,000
1,0001,000
1,000
800
600
400
200
1,000
Unit: m/s2
Sample: G6L-1F
Number of Relays: 10
Energized
Shock direction
XX'
Z
Z'
Y
Y'
Endurance Ambient Temperature vs. Must
Operate or Must Release Voltage
Shock Malfunction
Conditions: Shock is applied in ±X, ±Y, and ±Z
directions three times each with and without energizing
the Relays to check the number of contact
malfunctions.
Must operate voltage
max.
min.
max.
min.
Must release voltage
0.1 1 10 100 1,000
Operating frequency (×103 operations)
100
80
60
40
20
0
Sample: G6L-1F
Number of Relays: 10
Test conditions: 1-A resistive load at
24-VDC with an operation rate of 50%
Switching frequency: 1,800 operations/h
On the basis of rated voltage (%)
NO contact
max.
min.
Contact resistance
0.1 1 10 100 1,000
Operating frequency (×103 operations)
1,000
500
300
100
50
30
10
Sample: G6L-1F
Number of Relays: 10
Test conditions: 1-A resistive load at
24-VDC with an operation rate of 50%
Switching frequency: 1,800 operations/h
Contact resistance (m )
NO contact
max.
min.
110 100 1,000 10,000
Operating frequency (×103 operations)
1,000
500
300
100
50
30
10
Sample: G6L-1F
Number of Relays: 10
Test conditions: 1-A resistive load at
24-VDC with an operation rate of 50%
Switching frequency: 1,800 operations/h
Contact resistance (m )
Electrical Endurance (with Must
Operate and Must Release
Voltage) (See Note)
Electrical Endurance
(Contact Resistance) (See Note)
Contact Reliability Test (Contact
Resistance) (See Note)
Note: The tests were conducted at an ambient temperature of 23°C.
Note: “Maximum Voltage” is the maximum
voltage that can be applied to the relay coil.
omRon EEK 135C
4Ultra-thin Low Signal Relay G6L
10
5
0
5
10
Installed in flush configuration
5.08 mm
Initial
stage
Sample
Energized
Change rate on the
basis of initial value (%)
2.54 mm
Must operate voltage
Must release voltage
Energized
Sample
10
5
0
5
10
Change rate on the
basis of initial value (%)
Installed in flush configuration
5.08 mm
Initial
stage
2.54 mm
Must operate voltage
Must release voltage
Mutual Magnetic Interference Mutual Magnetic Interference
1,200 800 400 0 400 800 1,200
+30
+20
+10
0
10
20
30
External magnetic field (A/m)
Sample: G6L-1F
Number of Relays: 5
Change rate on the basis of initial value (%)
(Average value)
S N
Must operate voltage
Must release voltage
1,200 800 400 0 400 800 1,200
+30
+20
+10
0
10
20
30
External magnetic field (A/m)
Change rate on the basis of initial value (%)
(Average value)
S N
Must operate voltage
Must release voltage
Sample: G6L-1F
Number of Relays: 5
1,200 800 400 0 400 800 1,200
+30
+20
+10
0
10
20
30
External magnetic field (A/m)
Sample: G6L-1F
Number of Relays: 5
Change rate on the basis of initial value (%)
(Average value)
S N
Must operate voltage
Must release voltage
External Magnetic Interference
Frequency (MHz)
Isolation (dB)
100
90
80
70
60
50
40
30
20
10
01 10 100 1,000
(Average value)
2.5
2
1.5
1
0.5
0
Frequency (MHz)
(Average value)
Insertion loss (dB)
1 10 100 1,000
70
60
50
40
30
20
10
0
Frequency (MHz)
Return loss (dB)
0.2
0.4
0.6
0.8
1
1.2
1.4
V.SWR
V.SWR
Return loss
1 10 100 1,000
(Average value)
High-frequency Characteristics
(Isolation)
High-frequency Characteristics
(Insertion Loss)
High-frequency Characteristics
(Return Loss, V.SWR)
omRon MW gm %
Ultra-thin Low Signal Relay G6L 5
Dimensions
Unit: mm (inch)
0 0.5 1 1.5 2 2.5 3
40
30
20
10
Time (ms)
Must operate time
Must release time
Sample: G6L-1F
Number of Relays: 50
Number of contacts
0 0.5 1 1.5 2 2.5 3
40
30
20
10
Time (ms)
Sample: G6L-1F
Number of Relays: 50
Number of contacts
Initial After test
5.0
4.0
3.0
2.0
1.0
0.0
-1.0
-2.0
-3.0
-4.0
-5.0
Must release voltage
Must operate voltage
Sample: G6L-1F
Number of Relays: 5
Change rate on the basis of rated value (%)
Must Operate and Must Release
Time Distribution (See Note)
Distribution of Bounce Time
(See Note)
Vibration Resistance
Note: The tests were conducted at an ambient temperature of 23ºC.
5.08
(0.20)
7.62
(0.30)
1-dia.
5.08
(0.20)
10.6
±0.2
(0.42
±0.01
)7
±0.2
(0.28
±0.01
)
0.2
(0.01)
5.08
(0.20)
3.8
±0.2
(0.15
±0.008
)
3.5
(0.14)
7.62
(0.30)
5.08
(0.20)
1.49
(0.06)
0.4
(0.02)
0.2
(0.01)
24
85
Orientation mark
G6L-1P PCB Mounting Holes
(Bottom View)
Tolerance: ±0.1 mm
Terminal Arrangement/
Internal Connections
(Bottom View)
Note: Each value has a tolerance of ±0.3 mm.
7.62
(0.30) 5.08
(0.20)
2.66
(0.10)
6.74
(0.27)
1.49
(0.06)
0.8
(0.03)
8.4
(0.33)
10.6±0.2
(0.42±0.01)
4.2±0.2
(0.17±0.01)
0.6
(0.02)
7.62
(0.30)
5.08
(0.20)
1.49
(0.06)
0.4
(0.02)
0.4
(0.12)
7±0.2
(0.28±0.01)
85
24
Orientation mark
G6L-1F PCB Mounting Holes
(Top View)
Tolerance: ±0.1 mm
Terminal Arrangement/
Internal Connections
(Top View)
Note: Each value has a tolerance of ±0.3 mm.
omRon Direction of Relay Insertion Carrier Ta e Dimensions 4 i» - IHHHEw‘r“ iiiiifL ’i'7‘ +
6Ultra-thin Low Signal Relay G6L
Packaging
Tube Packaging
Relays in tube packaging are arranged so that the orientation mark
of each Relay is on the left side.
Always confirm that the Relays are in the correct orientation when
mounting the Relays to the PCBs.
Tube length: 552 mm (stopper not included)
No. of Relays per tube: 50
Tape and Reel Packaging
(Surface-mount Terminal
Relays)
When ordering Relays in tape and reel packaging, add the suffix
"-TR" to the model number, otherwise the Relays in tube packing will
be provided.
Tape type: TB2412R (Refer to EIAJ (Electronic Industries
Association of Japan)
Reel type: R24D (Refer to EIAJ (Electronic Industries
Association of Japan)
Relays per reel: 1,000
Direction of Relay Insertion
Reel Dimensions
Carrier Tape Dimensions
Stopper (gray)
Orientation of Relays
Stopper (green)
Top tape
(cover tape)
Carrier tape Embossed
tape
Orientation mark
Pulling Direction
Pulling
direction
25.5±0.5
(1.00±0.02)
29.5±1
(1.16±0.04)
80
(3.15)
330
(13)
R1
A
dia. 21±0.5
(0.8±0.5)
2±0.5
(0.08±0.5)
dia.13±0.2
(0.51±0.001)
Enlarged View of Section A
3˚max.
3˚max.
11.2±0.1
(0.44±0.001)
3˚max.
4.6±0.1
(0.18±0.001)
0.4±0.05
(0.02±0.02)
8.9±0.1
(0.35±0.1)
3˚max.
4±0.1
(0.16±0.1)
2±0.1
(0.08±0.001)
12±0.1
(0.47±0.001)
B
A
A
B
1.75±0.1
(0.07±0.001)
24±0.2
(0.94±0.001)
1.5+0.1dia.
0
11.5±0.1
(0.45±0.001)
B-B Cross Section
A-A Cross Section
G6L-1F
omRon
Ultra-thin Low Signal Relay G6L 7
Recommended Soldering Method
Temperature Profile According to IRS
When performing reflow-soldering, check the profile on an actual
device after setting the temperature condition so that the tempera-
tures at the relay terminals and the upper surface of the case do not
exceed the limits specified in the following table.
The thickness of cream solder to be applied should be within a range
between 150 and 200 µm on OMRON's recommended PCB pattern.
Visually check that the Relay is properly soldered.
Approved Standards
UL approval: UL60950 (File No. E41515)
CSA approval: C22.2 No.60950 (File No. LR31928)
T4
T3
T2
T1
Preheating Soldering
Time (s)
t1t2
Temperature (˚C)
Item
Measuring
position
Preheating
(T1 to T2, t1)
Soldering
(T3, t2)
Peak value
(T4)
Terminal
150ºC to 180ºC,
120 s max.
180ºC to 200ºC,
20 to 30 s
245ºC max.
Upper surface
of case
—— —— 250ºC max.
Relay
Solder
Insufficient
amount of
solder
Excessive
amount of
solder
Terminal
PCB Land
Correct Soldering Incorrect Soldering
Contact form Coil rating Contact rating Number of test operations
SPST-NO G6L-1P and G6L-1F: 3 to 24 VDC 1A at 30 VDC
0.5A at 60 VDC
0.3A at 125 VAC
6,000
omRon Handling Soldering Claw Securin Force Durin Automatic Insertion fig.“ )l Environmental Conditions Durin 0 eration Stora e and Trans ortation Maximum Voltage Coating OITIROD
8Ultra-thin Low Signal Relay G6L
Precautions
Correct Use
Handling
Leave the Relays packed until just prior to mounting them.
Soldering
Solder: JIS Z3282, H63A
Soldering temperature: Approx. 250ºC (At 260ºC if the DWS method
is used.)
Soldering time: Approx. 5 s max. (approx. 2 s for the first time and
approx. 3 s for the second time if the DWS method is used.)
Be sure to adjust the level of the molten solder so that the solder will
not overflow onto the PCB.
Claw Securing Force During Automatic
Insertion
During automatic insertion of Relays, make sure to set the securing
force of the claws to the following values so that the Relay character-
istics will be maintained.
Environmental Conditions During
Operation, Storage, and Transportation
Protect the Relays from direct sunlight and keep the Relays under
normal temperature, humidity, and pressure.
Maximum Voltage
The maximum voltage of the coil can be obtained from the coil tem-
perature increase and the heat-resisting temperature of coil insulat-
ing sheath material. (Exceeding the heat-resisting temperature may
result in burning or short-circuiting). The maximum voltage also
involves important restrictions which include the following:
Must not cause thermal changes in or deterioration of the insulating
material.
Must not cause damage to other control devices.
Must not cause any harmful effect on people.
Must not cause fire.
Therefore, be sure not to exceed the maximum voltage specified in
the catalog.
As a rule, the rated voltage must be applied to the coil. A voltage
exceeding the rated value, however, can be applied to the coil pro-
vided that the voltage is less than the maximum voltage. It must be
noted that continuous voltage application to the coil will cause a coil
temperature increase thus affecting characteristics such as electrical
life and resulting in the deterioration of coil insulation.
Coating
Relays mounted on PCBs may be coated or washed. Do not apply
silicone coating or detergent containing silicone, otherwise the sili-
cone coating or detergent may remain on the surface of the Relays.
A
C
B
Direction A: 5.0 N max.
Direction B: 5.0 N max.
Direction C: 5.0 N max.
Secure the claws to the area indicated by shading.
Do not attach them to the center area or to only part of the
Relay.
OMRON ON-LINE
Global - http://www.omron.com
USA - http://www.omron.com/oei
Canada - http://www.omron.com/oci
ALL DIMENSIONS SHOWN ARE IN MILLIMETERS. To convert millimeters into inches, divide by 25.4
Cat. No. K119-E3-1 Printed in USA
OMRON CANADA, INC.
885 Milner Avenue
Toronto, Ontario M1B 5V8
416-286-6465
OMRON ELECTRONICS LLC
One East Commerce Drive
Schaumburg, IL 60173
847-882-2288
11/02 Specifications subject to change without notice

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