64016-0201 Spec Sheet Datasheet by Molex

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Hand Crimp Too‘ for C»Grid SUM SPOXTM chro Fm TM, and 0.100" KKTM Termma‘s KN® molex V Products:
Hand Crimp Tool for C-Grid SL, SPOX, Micro Fit , and 0.100 KK Terminals
Doc No: ATS-640160201 Release Date: 06-16-08 UNCONTROLLED COPY Page 1 of 6
Revision: B Revision Date: 06-16-08
ServiceGrade™ Hand Crimp Tool
Specification Sheet
Order No. 64016-0201
FEATURES
A full cycle ratcheting hand tool ensures complete crimps
Ergonomic soft grip handles for comfortable crimping
For crimps conforming to WHMA-IPCA620 Class 2, use hand crimp tools
11-01-0209, 11-01-0185, 63811-2800, 63811-5200, and / or 63811-8700
SCOPE
Products: C-Grid SL™, SPOX™, Micro Fit ™, and 0.100” KK™ Terminals, 20-36 AWG.
C-Grid SL™
(WHMA-IPCA620 equivalent hand tools: 63811-8700, 11-01-0209)
Terminal Order No. Wire Size Insulation Diameter
Strip Length Terminal
Series No.
Loose Piece Reel AWG
mm² mm In. mm In.
50087 50087-8130
50087-8160
50087-8030
50087-8060
24-30
0.13-0.05
1.01-1.52
.040-.060
2.54-3.17
.100-.125
50088 50088-8128
50088-8160
50088-8028
50088-8060
22-24
0.35-0.2 1.09-1.70
.043-.067
2.54-3.17
.100-.125
16-02-0114
40-08-0873 16-02-0081
16-02-0116
16-02-0115
70021-0114
16-02-0093
40-08-0874
16-02-0117
70021-0117
16-02-0107
70021-0081
22-24
0.35-0.2 1.09-1.70
.043-.067
2.54-3.17
.100-.125
16-02-0108
40-08-0872 16-02-0077
16-02-0105
16-02-0109
16-02-0078
40-08-0871
16-02-0110
16-02-0091
24-30
0.13-0.05
1.01-1.52
.040-.060
2.54-3.17
.100-.125
16-02-0111
16-02-0113 16-02-0079
16-02-0092
70021
16-02-0112
16-02-0080
16-02-0106 32-36
0.03-0.01
0.43-0.64
.017-.025
2.54-3.17
.100-.125
16-02-0102
70058-0102
16-02-0086
16-02-0152
16-02-0103
70058-0103
16-02-0087
70058-5001
16-02-0104
70058-0104
16-02-0088
70058-0086
16-02-0147
16-02-0131
70058-0088
22-24
0.35-0.2 1.09-1.70
.043-.067
2.54-3.17
.100-.125
16-02-0097
70058-0096
16-02-0069
16-02-0150
16-02-0096
70058-0097
16-02-0082
70058-0069
16-02-0098
16-02-0083
70058-0082
16-02-0140
16-02-0137
70058-0083
16-02-0151
16-02-0139
24-30
0.13-0.05
1.01-1.52
.040-.060
2.54-3.17
.100-.125
16-02-0099
16-02-0144 16-02-0074
16-02-0143
16-02-0100
70058-0084
16-02-0084
70058-0084
70058
16-02-0101
16-02-0085
32-36
0.03-0.01
0.43-0.64
.017-.025
2.54-3.17
.100-.125
16-02-1114
71851-1114
16-02-1110
16-02-1115
71851-1115
16-02-1111
16-02-1125
16-02-1124
22-24
0.35-0.2 1.09-1.70
.043-.067
2.54-3.17
.100-.125
16-02-1109
16-02-0117 16-02-0112
16-02-1119
16-02-0116
16-02-0113
24-30
0.13-0.05
1.01-1.52
.040-.060
2.54-3.17
.100-.125
16-02-0119
16-02-0123 16-02-0118
16-02-00122
71851
16-02-0121
16-02-0120
32-36
0.03-0.01
0.43-0.64
.017-.025
2.54-3.17
.100-.125
Hand Crimp Too‘ for C»Grid SUM SPOXTM chro Fm TM, and 0.100" KKTM Termma‘s
Hand Crimp Tool for C-Grid SL, SPOX, Micro Fit , and 0.100 KK Terminals
Doc No: ATS-640160201 Release Date: 06-16-08 UNCONTROLLED COPY Page 2 of 6
Revision: B Revision Date: 06-16-08
0.100” KK®
(WHMA-IPCA620 equivalent hand tool: 11-01-0185)
Terminal Order No Wire Size Insulation Diameter
Strip Length Terminal
Series No
Loose Piece Reel AWG
mm² mm In. mm In.
08-50-0114
08-55-0131
08-50-0113
08-55-0126
08-50-0124
08-56-0110
08-50-0159
08-55-0130
08-50-0160
39-00-0377
08-50-0273
08-56-0109
08-50-0275
39-00-0379
08-50-0274
39-00-0376
08-51-0102
39-00-0381
08-51-0101
39-00-0378
08-51-0108
39-00-0380
2759
08-55-0102
50-29-1638
08-55-0101
50-29-1757
22-30
0.35-0.05
1.02-1.57
.040-.062
2.54-3.17
.100-.125
08-50-0322
97-00-0921
08-50-0321
97-00-0920
40445 97-00-0445
97-00-0444
22-30
0.35-0.05
1.02-1.57
.040-.062
2.54-3.17
.100-.125
41572 08-65-0805
08-65-0804
22-30
0.20-0.05
1.02-2.29
.040-.090
2.54-3.17
.100-.125
08-50-0032
08-50-0030
08-56-0120
08-55-0111
08-50-0031
97-00-0001
08-56-0115
08-55-0110
97-00-0450
4809
97-00-0451
08-55-0112
22-30
0.35-0.05
1.02-1.57
.040-.062
2.54-3.17
.100-.125
5159 08-70-0049
08-70-0069
08-70-0048
08-70-0064
22-28
0.35-0.08
1.20-1.70
.040-.090
2.54-3.17
.100-.125
5241 08-70-0103
08-70-0102
22-28
.035-0.08
1.15-1.90
.045-.075
2.54-3.17
.100-.125
08-52-0122
08-65-0816
08-52-0101
08-65-0811
08-52-0123
08-52-0118
08-65-0813
08-65-0812
08-52-0121
08-65-0815
6459
08-65-0814
08-65-0801
08-65-0817
22-30
0.35-0.05
1.02-1.57
.040-.062
2.54-3.17
.100-.125
08-50-0005
50-29-1745
08-50-0004
50-29-1635
08-55-0127
08-55-0124
50-29-1744
7879
08-55-0129
08-55-0128
50-29-1900
22-30
0.35-0.05
1.02-1.57
.040-.062
2.54-3.17
.100-.125
08-52-0104
97-00-0226
08-52-0103
97-00-0225
8088 08-65-0106
97-00-0228
08-65-0105
97-00-0227
22-30
0.35-0.05
1.02-1.57
.040-.062
2.54-3.17
.100-.125
Micro Fi
(WHMA-IPCA620 equivalent hand tool: 63811-2800)
Terminal Order No Wire Size Insulation Diameter
Strip Length Terminal
Series No
Loose Piece Reel AWG
mm² mm In. mm In.
43030-0007
43030-0053
43030-0001
43030-0008
43030-0057
43030-0002
43030-0009
43030-0058
43030-0003
43030-0052
43030-0059
43030-0051
20-24
0.50-0.20
1.42-1.85
.056-.073
2.54-2.92
.100-.115
43030-0010
43030-0012
43030-0004
43030-0006
43030
43030-0011
43030-0005
43030-0056
26-30
0.12-0.05
1.09-1.27
.043-.050
2.54-2.92
.100-.115
43031-0007
43031-0009
43031-0001
43031-0003
43031-0008
43031-0002
20-24
0.50-0.20
1.42-1.85
.056-.073
2.54-2.92
.100-.115
43031-0010
43031-0012
43031-0004
43031-0006
43031
43031-0011
43031-0005
26-30
0.12-0.05
1.09-1.27
.043-.050
2.54-2.92
.100-.115
Hand Crimp Tool for C-Grid SL‘M, SPOX‘M, chro Fit TM, and 0.100" KKTM Terminals
Hand Crimp Tool for C-Grid SL, SPOX, Micro Fit , and 0.100 KK Terminals
Doc No: ATS-640160201 Release Date: 06-16-08 UNCONTROLLED COPY Page 3 of 6
Revision: B Revision Date: 06-16-08
SPOX™
(WHMA-IPCA620 equivalent hand tool: 63811-5200)
Terminal Order No. Wire Size Insulation Diameter
Strip Length Terminal
Series No.
Loose Piece Reel AWG
mm² mm In. mm In.
5103 08-70-0057
08-70-0059
08-70-0056
08-70-0058
22-28
0.35-0.08
1.15-1.90
.045-.075
3.30-3.80
.130-.150
08-70-1040
08-70-1039
39-00-0159
08-70-1046
08-70-1045
39-00-0160
5263
39-00-0152
39-00-0151
22-28
0.35-0.08
1.15-1.90
.045-.075
3.30-3.80
.130-.150
45627 45627-9002
45627-0002
45627-1002
22-24
0.35-0.20
1.15-1.90
.045-.075
3.30-3.80
.130-.150
Crimping Information:
Crimp the terminal and appropriate gauge wire in the specified profile.
Wire Size Pull Force Min. Tool Crimp Profile
Terminal Series No
AWG
mm2
N Lb. A B C
22 0.35 39.1
8.80 50088, 70021, 70058,
71851 24 0.20 29.3
6.60
24 0.20 28.9
6.5
26 0.12 17.8
4.0
28 0.08 11.1
2.5
50087, 70021, 70058,
71851
30 0.05 6.7 1.5
32 0.03 4.4 1.0
34 0.02 2.6 0.6
70021, 70058, 71851
36 0.01 1.8 0.4
22 0.35 44.5
10.0
24 0.20 28.9
6.5
26 0.12 17.8
4.0
28 0.08 11.1
2.5
2759, 40445, 41572, 4809,
5159, 5241, 6459,
7879, 8088
30 0.05 6.7 1.5
20 0.50 57.8
13.0
22 0.35 35.6
8.0
24 0.20 22.2
5.0
26 0.12 13.3
3.0
28 0.08 8.9 2.0
43030, 43031
30 0.05 6.7 1.5
22 0.35 44.5
10.0
24 0.20 28.9
6.5
26 0.12 17.8
4.0
5103, 5263, 45627
28 0.08 11.1
2.5
Pull force test samples should not have the wire insulation crimped.
OPERATION
CAUTION: Install only Molex terminals listed above with this tool. Do not crimp hardened objects as damage can
occur to the tool or die.
Remove the terminal holder from the tool and set it aside.
Open the hand tool by squeezing the handles together; at the end of the closing stroke the anti-backup ratchet will
release. Release the handles and the hand tool will open.
Hand Crimp Too‘ for C»Grid SUM SPOXW' chro Fn TM, and 0.100" KKTM Termma‘s
Hand Crimp Tool for C-Grid SL, SPOX, Micro Fit , and 0.100 KK Terminals
Doc No: ATS-640160201 Release Date: 06-16-08 UNCONTROLLED COPY Page 4 of 6
Revision: B Revision Date: 06-16-08
HAND TOOL
CENTER TERMINAL OVER
CRIMP PROFILE
TE
RMINAL
HOLDER
CONDUCTOR ANVIL
WIRE
CENTER CONDUCTOR
GRIP OVER THE
CONDUCTOR ANVIL
HAND TOOL
Figure 2
TERMINAL CENTERED
IN TOOL HOLDER
PRESS DOWN
LEVER TO OPEN
CONDUCTOR
GRIP
Figure 1
TERMINAL HOLDER
CLOSED ON TERMINAL
INSULATION GRIP
TERMINAL HOLDER
Crimping Terminals
1. Select the desired terminal listed in the preceding charts.
2. Open the terminal holder by pressing down the lever and place the terminal in the holder.
Note: The above illustration is a general representation. Some of the terminals may look different and be held in a
different area of the terminal.
3. Release the lever to hold the terminal in place. See Figure 1.
4. Carefully place the terminal holder on the shelf of the hand tool and center the terminal as shown over the
appropriate tool crimp profile. See Figure 2.
Note: Some terminals may have a large insulation grip; extra care should be taken when loading these
terminals into the tool to avoid terminal damage.
Hand Crimp Too‘ for C»Grid SUM SPOXW' chro FR M, and 0.100" KKTM Termma‘s
Hand Crimp Tool for C-Grid SL, SPOX, Micro Fit , and 0.100 KK Terminals
Doc No: ATS-640160201 Release Date: 06-16-08 UNCONTROLLED COPY Page 5 of 6
Revision: B Revision Date: 06-16-08
5. Place a pre-stripped wire into the terminal (see Scope chart for
recommended strip lengths). Position the wire so the conductor
lies in the conductor grip.
6. While holding the wire in place, slowly close the handles of the
tool. If excessive resistance is felt, there may be a jam. If this
occurs, stop closing the tool and release the anti-backup ratchet
by lifting up the lever near the top of the moving handle. See
figure 3.
7. Continue to close the tool handles until the anti-backup ratchet
releases. Allow the handles to open.
8. Remove the crimped terminal and terminal holder from the tool.
9. Press down the lever on the terminal holder and remove the
crimped terminal.
10. Inspect the crimp for loose wire strands, missing crimp, or other
damage. Any minor terminal bending may be straightened by
hand.
Note:
An occasional, destructive, pull force test with the terminal and wire crimped should be performed to check hand
tool crimp. The pull force value must exceed the terminal’s minimum pull force specifications listed on page 3. If
values do not exceed the minimum pull force when all instructions are followed then a new tool is required.
Maintenance
It is recommended that each operator of the tool be made
aware of, and responsible for, the following maintenance
steps:
1. Remove dust, moisture, and other contaminants with a
clean brush, or soft, lint free cloth.
2. Do not use any abrasive materials that could damage
the tool.
3. Make certain all pins; pivot points and bearing
surfaces are protected with a thin coat of high quality
machine oil. Do not oil excessively. Light oil (such as
SAE30W oil) applied at the oil points, shown in Figure
4, every 5,000 crimps or 3 months, is recommended.
4. Wipe excess oil from hand tool, particularly from crimping area. Oil transferred from the crimping area onto
certain terminations may affect the electrical characteristics of an application.
5. When tool is not in use, keep the handles closed to prevent objects from becoming lodged in the crimping dies,
and store the tool in a clean, dry area.
Miscrimps or Jams
If the tool ever becomes jammed in a partially closed position, DO NOT force the handles open or closed. The tool
will open by lifting the ratchet release lever. See Figure 3.
Fig
ure
4
Fig
ure
3
RATCHET
RELEASE
LEVER
LIFT UP
LEVER
Hand Crimp Too‘ for C»Grid SUM SPOXTM chro Fm TM, and 0.100" KKTM Termma‘s CAUTIONS:
Hand Crimp Tool for C-Grid SL, SPOX, Micro Fit , and 0.100 KK Terminals
Doc No: ATS-640160201 Release Date: 06-16-08 UNCONTROLLED COPY Page 6 of 6
Revision: B Revision Date: 06-16-08
Tool Handle Preload
Tool handle preload cannot be adjusted.
This hand tool is set to a preload that will fully close the tool jaws without excessive force from the operator. Over
the life of the tool the tool linkage can wear and handle preload force may decrease. It is the operator’s
responsibility to periodically perform a tensile pull test on the crimped wire. If the pull test value falls below
specification, the tool should be replaced.
Warranty
This tool is for electrical terminal crimping purposes only. All tools are warranted to be free of manufacturing
defects for a period of 30 days. Should such a defect occur, the tool will be exchanged free of charge. This
exchange will not be applicable to altered, misused, or damaged tools. This tool is designed for hand use only.
Any clamping, fixturing, or use of handle extensions voids this warranty.
CAUTION: Molex crimp specifications are valid only when used with Molex terminals and tooling.
CAUTIONS:
1. Manually powered hand tools are intended for low volume or field repair. This tool is NOT intended for
production use. Repetitive use of this tool should be avoided.
2. Insulated rubber handles are not protection against electrical shock. NEVER perform crimps on active
electrical circuits.
3. Wear eye protection at all times.
4. Use only the Molex terminals specified for crimping with this tool.
Certification
Molex does not certify or re-certify ServiceGrade™ hand tools but rather supplies the following guidelines for
customers to maintain their hand tools.
% This tool is qualified to pull force only. To re-certify, crimp a terminal to a wire, which has been stripped
12.7mm (1/2”) long, so there is no crimping of the insulation. Pull the terminal and wire at a rate no faster than
25mm (1.00”) per minute. See the Molex web site for the Quality Crimp Handbook for more information on pull
testing.
% When the hand tool is no longer capable of achieving minimum pull force, it should be replaced.
Americas Headquarters
Lisle, Illinois 60532 U.S.A.
1-800-78MOLEX
amerinfo@molex.com
Far East North Headquarters
Yamato, Kanagawa, Japan
81-462-65-2324
feninfo@molex.com
Far East South Headquarters
Jurong, Singapore
65-6-268-6868
fesinfo@molex.com
European Headquarters
Munich, Germany
49-89-413092-0
eurinfo@molex.com
Corporate Headquarters
2222 Wellington Ct.
Lisle, IL 60532 U.S.A.
630-969-4550
Fax: 630-969-1352
Visit our Web site at http://www.molex.com

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