CHG Series Specification Datasheet by 3M

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78-5102-0010-0 Rev A
3MTM Wiremount Sockets
Series CHG
1 of 12
Product Specification 78-5102-0010-0
Released: 1-11-11
3M™ Wiremount Socket
Series CHG
3M Electronic Solutions Division
Interconnect Products
6801 River Place Blvd.
Austin, TX 78726-9000
www.3Mconnector.com
78-5102-0010-0 Rev A
3MTM Wiremount Sockets
Series CHG
2 of 12
Section Page
1. Scope …………………………………….……………...…………………………………………..…………………….…………
3
2. 3M Customer Documents ……………………………………………...…….……..………………………………………………..
3
3. Performance and Test Descriptions …………………..…………………………………………………………………………… 3
4. Requirements Overview………………...…...…...…...……………………………………………………………………… 3
5. Test Results Summary……………...………….………………………………………………...…………………………………… 4
6. Test Sequence……………...………….………………………………………………...…………………………………………
5
7. Figures……………...………….………………………………………………...……………………………………………………
.
5
8. Agency Listings……………...………….………………………………………………...…………………………………………… 11
Important Notice ……………………………………………………………………………………………………………………
12
Steven A. Neu: Approved: 1-11-11
Sandra J. Stuckert: Approved 1-11-11
Jim W. Wessman: Approved 1-11-11
Table of Contents
3M Electronic Solutions Division
Interconnect Products
6801 River Place Blvd.
Austin, TX 78726-9000
www.3Mconnector.com
78-5102-0010-0 Rev A
3MTM Wiremount Sockets
Series CHG
3 of 12
1. Scope
2. 3M Documents
78-5100-0189 TS-0189, Technical Data Sheet for 3M™ Wiremount Socket CHG Series
78-5100-0191 TS-0191, Technical Data Sheet for 3M™ Wiremount Socket Two-Row CHG Series
78-5100-0192 TS-0192, Technical Data Sheet for 3M™ Wiremount Socket Two-Row Polarized CHG Series
34-7021-1570
34-7201-1524-6 3M™ Bench Pneumatic Activator 3850, Instructions for Discrete Wire Assembly
34-7041-5905-1 3M™ CHG Terminator Model 1100A Operating Instructions
78-8125-3751-8 3M™ CHG Terminator Model 1100B Operating Instructions
78-8122-0522-3 3M™ CHG Terminator Model 1100B Installation Instructions
4. Requirements Overview
Temperature: -55°C to +105°C
Insulation resistance: >1 x109 at 500 VDC
Current: ( EIA-364-070 method 2, 30°C maximum temperature rise. )
22 24 26 28
All Contacts Powered 1.5 1.25 1.0 1.0
4* Contacts Powered 3.0 2.5 2.0 2.0
1 Contact Powered 4.5 3.75 3.5 3.5
*Lines are adjacent in 2x2 configuration
4.2 Materials
Socket
Insulation: Glass Filled PBT
IDC Contact: Copper Alloy
4.3 Finishes
Plating:
Nickel: 50 - 150 µ inches, ASTM B689-97, SAE AMS-QQ-N-290
Gold - Contact: 30 µ inches, MIL-G-45204 Type II, Grade C
4.4 Cable Accommodation
General Accommodation:
3624-1 or 3624-1 3M™ Assembly Heads 3624-1 and 3624-2, 3M™ Manual Pistol Grip 3586-12, Instructions
for the assembly of 3M™ Wiremount Socket Connector CHG .100" to discrete wire
3739-CHGA, Instructions for Notched Flat Cable Assembly
4.1 Ratings
Dielectric Withstanding Voltage: 1000 VAC RMS at sea level
22, 24, 26, 28 AWG stranded or solid conductor; .050" pitch notched flat ribbon cable or discrete wire; PVC, FEP,
or TPE insulation.
This document summarizes test methods, test conditions and product performance requirements for the 3M Wiremount
Socket CHG 2010-001010 with 30 μ" gold plating. Listings of materials, finishes, test conditions, and test standards are
included in this specification. In the event of conflict between this specification and any documents listed below, the listed
documentation supersedes this specification.
Unless otherwise specified, all tests shall be performed on CHG sockets mated to 3M part numbers CHY-2020-001A10-HKH
or CHY-2020-001A10-HKR using tinned; 22, 24, 26, and 28 AWG; solid and stranded wire at ambient environmental
conditions per EIA-364. Unless otherwise specified, all values and limits are typical of those obtained by qualification testing
of the subject product. All specifications are subject to revision and change without notice from 3M.
3. Performance and Test Description
AWG
3M Electronic Solutions Division
Interconnect Products
6801 River Place Blvd.
Austin, TX 78726-9000
www.3Mconnector.com
llems No defects such as deformation, blister, Max. AR. <10 m0="" llems="" -="" 50="" lnsenions/wilhdrawals="" -="" no="" physical="" abnormalililies="" afler="" lesl="" -="" no="" physical="" abnormalililies="" afler="" lesl="" -="" no="" physical="" abnormalililies="" afler="" lesl="" -="" no="" physical="" abnormalililies="" afler="" lesl="" -="" no="" physical="" abnormalililies="" afler="" lesl="" -="" no="" physical="" abnormalililies="" afler="" lesl="" max.="" ar.=""><10 m0="" -="" no="" physical="" abnormalililies="" afler="" lesl="" no="" physical="" abnormalililies="" afler="" lest="" 5.3="" mechanical="" 5.4="" electrical="" 150="" g="" min.="" 450="" 9="" max.="" 900="" g="" min.="" llems="">
78-5102-0010-0 Rev A
3MTM Wiremount Sockets
Series CHG
4 of 12
4.5 Regulatory Compliance
See the Regulatory Information Appendix (RIA) in the “RoHS compliance” section of www.3Mconnector.com for
compliance information. See customer drawings for regulatory specifics on each connector.
5. Test Results Summary
5.1 General
General
5.2 Environmental
Environmental
5.3 Mechanical
Mechanical
5.4 Electrical
Electrical
Current Rating 1 Line 4* Lines All Lines
22 AWG 4.5 3.0 1.5
24 AWG 3.75 2.5 1.25
26 AWG 3.5 2.0 1.0
28 AWG 3.5 2.0 1.0
*Lines are Adjacent in 2x2 configuration
Items Specification Test Method
900 g min. EIA-364-29A
Mating and Unmating Forces
•Max. ΔR: <10 m
• No electrical discontinuity > 1 μ sec
EIA-364-28A
Test Condition V
Table II A
• No physical abnormalitities after test
EIA-364-21A
EIA-364-70A, Method 2,
30°C Temperature Rise Limit
EIA-364-13A
Test Method
Vibration
• No physical abnormalitities after test
•Max. ΔR: <10 m
• No electrical discontinuity > 1 μ sec
Items
Items Specification
Visual
Test Method
No defects such as deformation, blister,
damage, crack, etc.
•Max. ΔR: <10 m
• No electrical discontinuity > 1 μ sec
• No physical abnormalitities after test
• No physical abnormalitities after test
•Max. ΔR: <10 m
Dielectric Withstanding Voltage 1000 Vrms @ Sea Level EIA-364-20A
Resistance to Solder Heat No physical abnormalitities after test EIA-364-56A
EIA-364-04
Specification
Contact Retention
450 g max.
EIA-364-32B
Humidity Max. ΔR: <10 mEIA-364-31A
Thermal Shock
•Max. ΔR: <10 m
• No physical abnormalitities after test
Items
Low Level Contact Resistance
EIA-364-17A
EIA-364-26A
EIA-364-27A
•Max. ΔR: <10 m
• No physical abnormalitities after test
• No physical abnormalitities after test
•Max. ΔR: <10 m
Specification Test Method
EIA-364-28A
Test Condition I
EIA-364-28A
Test Condition III
EIA-364-23A
EIA-364-18A
• 50 Insertions/Withdrawals
•Max. ΔR: <10 m
EIA-364-09BDurability
Contact Wiper Normal Force 150 g min.
Salt Spray
Mechanical Shock
• No electrical discontinuity > 1 μ sec
Max. ΔR: <10 m
Sine Vibration
(Low Frequency)
Sine Vibration
(High Frequency)
Temperature Life
(Thermal Aging)
Insulation Resistance 1 x 109 @ 500 Vdc
3M Electronic Solutions Division
Interconnect Products
6801 River Place Blvd.
Austin, TX 78726-9000
www.3Mconnector.com
Low Level Connection Rcuxlancc (LLCR D|I|Z|hllllV (with Emuumnenlul Ten] mlme Llls mml Aflln") Thermal Shock Humldltv Sall S m Vlhmlmn TEST FLOW Maxinum Current (Arm)
78-5102-0010-0 Rev A
3MTM Wiremount Sockets
Series CHG
5 of 12
5.5 Plating
50-150 μ"
30 µ" min.
I Spot per Sample Lot
Required
6.0 Test Sequence
6.1 Sequenced Tests
6.2 Independent Tests
1. Plating Thicknesses
2. Dielectric Withstanding Voltage
3. Current Rating
4. Insulation Resistance
7.0 Figures
7.1 Temperature vs. Current
Tested using:
Socket Part Number: CHG-2060-01010-KEP 22, 24 AWG
CHG-2060-01010-KCP 26, 28 AWG
Header Part Number: 2560-6002-UG
A
B
2
CD
MIL-G-45204, 4.5.2
EIA-364-48, C
Items Specification Test Method
1,3,5,7 1,3
2
4
2
6
Vibration
Humidity
64
TEST FLOW
1,3,5,7
Low Level Connection Resistance (LLCR)
Thermal Shock
Salt Spray
42
EIA-364-48, C
Nitric Acid Vapor Test (Gold) EIA-364-53
Plating
Adhesion
Nickel Underplating Thickness
Temperature Life (Thermal Aging)
1,3,5
Gold Thickness
Test Sequence Numbers for Test Group
Durability (with Environmental)
CHG Series Temperature vs. Current Derating Curve
All Contacts Powere d- 22AWG
0.0
0.5
1.0
1.5
2.0
2.5
3.0
3.5
4.0
0 102030405060 708090100110
Ambient Temperature (°C)
Maximum Current (Amp
)
Base
Cur v e
Der a te d
20%
30C T-Rise
Der a te d
Max. Operating Temperature Limit (105°C)
30°C T-Rise Limit- Derated (1.5A)
3M Electronic Solutions Division
Interconnect Products
6801 River Place Blvd.
Austin, TX 78726-9000
www.3Mconnector.com
3E5 E250 Eazeas. fig. E250 5E5:
78-5102-0010-0 Rev A
3MTM Wiremount Sockets
Series CHG
6 of 12
CHG Series Temperature vs. Current Derating Curve
4 Contacts Powered- 22AWG
0
2
4
6
8
0 102030405060708090100110
Ambient Temperature (°C)
Maximum Current (Amp
)
Base
Cur v e
Derated
20%
30C T-
Ris e
Derated
CHG Series Temperature vs. Current Derating Curve
1 Contact Powered- 22AWG
0
2
4
6
8
10
12
0 102030405060708090100110
Ambient Temperature (°C)
Maximum Current (Amp
)
Base Curve
Der ated
20%
30C T-Ris e
Der ated
30°C T-Rise Limit- Derated (3.0A)
Max. Operating Temperature Limit (105°C)
Max. Operating Temperature Limit (105°C)
30°C T-Rise Limit- Derated (4.5A)
3M Electronic Solutions Division
Interconnect Products
6801 River Place Blvd.
Austin, TX 78726-9000
www.3Mconnector.com
3E5 .550 Egan; EE
78-5102-0010-0 Rev A
3MTM Wiremount Sockets
Series CHG
7 of 12
CHG Series Temperature vs. Current Derating Curve
4 Contacts Powered- 24AWG
0
1
2
3
4
5
6
0 102030405060708090100110
Ambient Temperature (°C)
Maximum Current (Amp
)
Base
Cur v e
Der ated
20%
30C T-Rise
Der ated
CHG Series Temperature vs. Current Derating Curve
All Contacts Powered- 24AWG
0
0.5
1
1.5
2
2.5
3
3.5
4
0 102030405060708090100110
Ambient Temperature (°C)
Maximum Current (Amp
)
Base
Cur v e
Der ated
20%
30C T-
Ris e
Der ated
Max. Operating Temperature Limit (105°C)
30°C T-Rise Limit- Derated (1.25A)
30°C T-Rise Limit- Derated (2.5A)
Max. Operating Temperature Limit (105°C)
3M Electronic Solutions Division
Interconnect Products
6801 River Place Blvd.
Austin, TX 78726-9000
www.3Mconnector.com
3E5 E250 :55an 3.5: «:0
78-5102-0010-0 Rev A
3MTM Wiremount Sockets
Series CHG
8 of 12
CHG Series Temperature vs. Current Derating Curve
All Contacts Powered- 26AWG
0
0.5
1
1.5
2
2.5
3
3.5
0 102030405060708090100110
Ambient Temperature (°C)
Maximum Current (Amp
)
Base
Curv e
Derated
20%
30C T-
Rise
Derated
CHG Series Temperature vs. Current Derating Curve
1 Contact Powered- 24AWG
0
1
2
3
4
5
6
7
8
9
0 102030405060708090100110
Ambient Temperature (°C)
Maximum Current (Amp
Base
Cur v e
Der ated
20%
30C T-
Ris e
Der ated
30°C T-Rise Limit- Derated (3.75A)
Max. Operating Temperature Limit (105°C)
30°C T-Rise Limit- Derated (1.0A)
Max. Operating Temperature Limit (105°C)
3M Electronic Solutions Division
Interconnect Products
6801 River Place Blvd.
Austin, TX 78726-9000
www.3Mconnector.com
78-5102-0010-0 Rev A
3MTM Wiremount Sockets
Series CHG
9 of 12
CHG Series Temperature vs. Current Derating Curve
4 Contacts Powered- 26AWG
0
1
2
3
4
5
6
0 1020304050 60708090100110
Ambient Temperature (°C)
Maximum Current (Amp)
Base
Cur v e
Der ated
20%
30C T-Rise
Der ated
30°C T-Rise Limit- Derated (2.0A)
CHG Series Temperature vs. Current Derating Curve
1 Contact Powered- 26AWG
0
1
2
3
4
5
6
7
8
9
0 102030405060708090100110
Ambient Temperature (°C)
Maximum Current (Amp)
Base
Curv e
Derated
20%
30C T-
Ris e
Derated
Max. Operating Temperature Limit (105°C)
30°C T-Rise Limit- Derated (3.5A)
Max. Operating Temperature Limit (105°C)
3M Electronic Solutions Division
Interconnect Products
6801 River Place Blvd.
Austin, TX 78726-9000
www.3Mconnector.com
35: E250 Egan: fig. 5250 ESE:
78-5102-0010-0 Rev A
3MTM Wiremount Sockets
Series CHG
10 of 12
CHG Series Temperature vs. Current Derating Curve
All Contacts Powered- 28AWG
0
0.5
1
1.5
2
2.5
3
0 102030405060708090100110
Ambient Temperature (°C)
Maximum Current (Amp
)
Base Curve
Derated
20%
30 C T- Ris e
Derated
30°C T-Rise Limit- Derated (1.0A)
CHG Series Temperature vs. Current Derating Curve
4 Contacts Powered- 28AWG
0
1
2
3
4
5
6
0 102030405060708090100110
Ambient Temperature (°C)
Maximum Current (Amp
)
Bas e
Cur v e
Der at ed
20%
30C T-Ris e
Der at ed
Max. Operating Temperature Limit (105°C)
30°C T-Rise Limit- Derated (2.0A)
Max. Operating Temperature Limit (105°C)
3M Electronic Solutions Division
Interconnect Products
6801 River Place Blvd.
Austin, TX 78726-9000
www.3Mconnector.com
\ 35: E250 Seas.
78-5102-0010-0 Rev A
3MTM Wiremount Sockets
Series CHG
11 of 12
8. Agency Listings
8.1 Underwriters Laboratories (UL)
CUL E68080
Agenc
y
File No.
UL E68080
CHG Series Temperature vs. Current Derating Curve
1 Contact Powered- 28AWG
0
2
4
6
8
0 102030405060708090100110
Ambient Temperature (°C)
Maximum Current (Amp
)
Base Curve
Derated
20%
30C T-Rise
Der ated
Max. Operating Temperature Limit (105°C)
30°C T-Rise Limit- Derated (3.5A)
3M Electronic Solutions Division
Interconnect Products
6801 River Place Blvd.
Austin, TX 78726-9000
www.3Mconnector.com
78-5102-0010-0 Rev A
3MTM Wiremount Sockets
Series CHG
12 of 12
Important Notice
Warranty; Limited Remedy; Limited Liability
© 3M 2010. All rights reserved.
This product will be free from defects in material and manufacture for a period of one (1) year from the time of purchase. 3M
MAKES NO OTHER WARRANTIES INCLUDING, BUT NOT LIMITED TO, ANY IMPLIED WARRANTY OF MERCHANTABILITY
OR FITNESS FOR A PARTICULAR PURPOSE. If this product is defective within the warranty period stated above, your
exclusive remedy shall be, at 3M’s option, to replace or repair the 3M product or refund the purchase price of the 3M product.
Except where prohibited by law, 3M will not be liable for any indirect, special, incidental or consequential loss or
damage arising from this 3M product, regardless of the legal theory asserted.
All statements, technical information, and recommendations related to 3M’s products are based on information believed to be
reliable, but the accuracy or completeness is not guaranteed. Before using this product, you must evaluate it and determine if it
is suitable for your intended application. You assume all risks and liability associated with such use. Any statements related to
the product which are not contained in 3M’s current publications, or any contrary statements contained on your purchase order
shall have no force or effect unless expressly agreed upon, in writing, by an authorized officer of 3M.
3M is a trademark of 3M Company.
3M Electronic Solutions Division
Interconnect Products
6801 River Place Blvd.
Austin, TX 78726-9000
www.3Mconnector.com

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