504051, 504052 Appl Spec Datasheet by Molex

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1.5mm PITCH WIB CONN. H=2mm RIA TYPE [1.APPLICATION] 5040504 * * * 5040514 * * *
APPLICATION SPECIFICATION
LANGUAGE
JAPANESE
ENGLISH
REV. A B
SHEET
1
27
1
27
REVISE ON PC ONLY
TITLE:
1.5mm PITCH W/B CONN.
H=2mm R/A TYPE
APPLICATION SPECIFICATION
B
REVISED
ECN No. J2012-1376
'12/05/07 T.HANYU THIS DOCUMENT CONTAINS INFORMATION THAT IS PROPRIETARY TO
MOLEX INC. AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION
REV.
DESCRIPTION
DESIGN CONTROL
J
STATUS
WRITTEN BY:
T.HANYU
CHECKED BY:
K.ASAKAWA
APPROVED BY
:
Y.ITO
DATE: YR/MO/DAY
'12/03/16
DOCUMENT NUMBER
AS-504051-002
FILE NAME
AS-504051-002.doc
SHEET
1 OF 27
EN-37-1(019)
1.APPLICATION
Please refer to CS-504052-001/-002 for further details.
Product Name Part Number
HARNESS SIDE
RECEPTACLE HOUSING 504051 series
PKG : Vinyl Bag
RECEPTACLE TERMINAL 504052 series
PKG : Chain & Loose
APPLICABLE WIRE (※) 504052 series AWG#2432
APPLICABLE CRIMP DIE MODEL No. (※)
578116-3000
ONBOARD SIDE
HADER ASS'Y R/A TYPE 504050 series
PKG : EMBOSS
APPLICATION SPECIFICATION
Structure
Before using
Be sure to read the following precautions before using connector.
Keep this manual handy for later reference.
The displays and illustrations shown in this manual are for illustrative purposes only,and may differ
somewhat from the actual items they represent.
The contents of this manual are subject to change without notice.
1.5
PITCH W/B CONN. H=2mm R/A TYPE
RECEPTACLE HOUSING
504051
-
****
HEADER ASS'Y
504050
-
****
APPLICABLE WIRE
RECEPTACLE TERMINAL
504052-**98
molex Contents 1. Application 2. Instructions 2-1 Product exterior 2-2. Applicable wire and crimp tooling 2-3. About safekeeping before harness process and the surface mount process 2-4. Harness process and surface mount process instruction. 2-5. About use in the machineg. 2-6 About rating I a performance standard. 2- bout for use. 3. The name of each part & explanation 3-1. Receptacle crimp terminal 3-2, Receptacle housing 3-3. Header assembly 4. The confirmation item of crimping wire 4-1. The appearance before crimping. 4-2. The appearance after crimping. 4-3, The non-conformity item 5. Package for over crimping-wire and package 6. Harness processing (crimping wire insertion method in Receptacle housing) 6-1 Insertion crimping wire 6-2. Repair of crimp terminal 7. Banding of harness 8. Packing method of harness
APPLICATION SPECIFICATION
LANGUAGE
JAPANESE
ENGLISH
REVISE ON PC ONLY
TITLE:
1.5mm PITCH W/B CONN.
H=2mm R/A TYPE
APPLICATION SPECIFICATION
B SEE SHEET 1 OF 27
THIS DOCUMENT CONTAINS INFORMATION THAT IS PROPRIETARY TO
MOLEX INC. AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION
REV.
DESCRIPTION
DOCUMENT NUMBER
AS-504051-002
FILE NAME
AS-504051-002.DOC SHEET
2/27
EN-37-1(01
9)
Contents
1
Application
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2
Instructions
2-1 Product exterior・・・・・・・・・・・・・・・・・・・・・・
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2-2. Applicable wire and crimp tooling・・・・・
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2-3. About safekeeping before harness process and the surface mount process・・
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・・ P-4
2-4. Harness process and surface mount process instruction. ・・・・・・・・・・・・・・・・・・
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・・・・・・・・・・・・・・・・・・ P-55
2-5. About use in the machinery.・・・・・・・・・・・・・・・・・・
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・・・・・・・・・・・・・・・・・・・・・・・・・・・・ P-6
2-6. About rating / a performance standard. ・・・・・・・
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2-7. About for use. ・・・・・・・
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3
The name of each part & explanation
3-1
Receptacle crimp terminal ・・・・・・・・・・・・・・・・・・・・・・
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3-2
Receptacle housing ・・・・・・・・・・・・・・・・・・
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3-3
Header assembly ・・・・・・・・・・・・
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・・・・・・・・・・・・・・・・・・・ P-10
4
The confirmation item of crimping wire
4-1
The appearance before crimping.・・・・・・・・・・・・・・・・・・・・・・・・
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P-11
4-2
The appearance after crimping.・・・・・・・・・・・・・・・・・・・・・・・・・
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P-11
4-3
The non-conformity item ・・
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・・・・ P-1114
5
Package for over crimping-wire and package
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・・・ P-15
6
Harness processing (crimping wire insertion method in Receptacle housing)
6-1 Insertion crimping wire・・・・・・・・・・・・・・・・
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・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ P-1619
6-2. Repair of crimp terminal ・・・・・
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・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ P-19
7
Banding of harness ・・
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8
Packing method of harness ・・・
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・・ P-2122
molex 9. Instruction when mating with HDR connector 9-1. Mating Qrocess method 9-2, Un-mating EFDCESS method 9-3, Consideration after mating
APPLICATION SPECIFICATION
LANGUAGE
JAPANESE
ENGLISH
REVISE ON PC ONLY
TITLE:
1.5mm PITCH W/B CONN.
H=2mm R/A TYPE
APPLICATION SPECIFICATION
B SEE SHEET 1 OF 27
THIS DOCUMENT CONTAINS INFORMATION THAT IS PROPRIETARY TO
MOLEX INC. AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION
REV.
DESCRIPTION
DOCUMENT NUMBER
AS-504051-002
FILE NAME
AS-504051-002.DOC SHEET
3/27
EN-37-1(01
9)
9
Instruction when mating with HDR connector
9-1
Mating process method
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・・・・・・・・・・・・・・・・・・・・・・・・・・・・
・・・・・・・・・・
・・・・・・・・
・・・・・・
・・・ P-23
9-2
Un-mating process method
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・・・・・・・・・・・・・・・・・・・・・・・・
・・・・・・・・・・・・ P-24
9-3
Consideration after mating
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・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・
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・・・・・・・・・ P-2526
molex 2.lnstructions 2-1. Product exterior 2-2. Applicable wire and crimp tooling 2-3. About safekeeping before harness process and the surface mount process
APPLICATION SPECIFICATION
LANGUAGE
JAPANESE
ENGLISH
REVISE ON PC ONLY
TITLE:
1.5mm PITCH W/B CONN.
H=2mm R/A TYPE
APPLICATION SPECIFICATION
B SEE SHEET 1 OF 27
THIS DOCUMENT CONTAINS INFORMATION THAT IS PROPRIETARY TO
MOLEX INC. AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION
REV.
DESCRIPTION
DOCUMENT NUMBER
AS-504051-002
FILE NAME
AS-504051-002.DOC SHEET
4/27
EN-37-1(01
9)
2.Instructions
2-1. Product exterior
There is no influence in the product performance though the black spots or bubbles etc. might be
confirmed to the plastic part of this product and the shade might be different (discoloration by
secular distortion etc.).
This product has some gold plating areas and marks can sometimes appear in gold plating, but
this has no impact to the function of this product.
Resin and terminal plating can have some changes in color after reflow but this has no negative
impact to the function of this product.
Connectors may be damaged by certain mounting machines. Please confirm before use.
2-2. Applicable wire and crimp tooling
Guarantee is void when product is used with wire not conforming with product specifications.
Guarantee is void when product is used with tooling not specified by Molex.
The recommended electric wire is tinned plating. Please confirm separately about the use of other
electric wires.
2-3. About safekeeping before harness process and the surface mount process
Please keep product with the delivery being in a state. And please safekeeping it under normal
temperature and humidity where avoid direct sunlight.
Please do not allow external force to be applied during product storage.
During handling avoid shocking or dropping products as it may result in product damaging.
First use of older manufacturing lots is recommended.
Keep product in original packaging before using.
This product should be inspected for appearance and solder performance when used after
expiration date.
molex 2-4. Harness process and surface mount process instruction.
APPLICATION SPECIFICATION
LANGUAGE
JAPANESE
ENGLISH
REVISE ON PC ONLY
TITLE:
1.5mm PITCH W/B CONN.
H=2mm R/A TYPE
APPLICATION SPECIFICATION
B SEE SHEET 1 OF 27
THIS DOCUMENT CONTAINS INFORMATION THAT IS PROPRIETARY TO
MOLEX INC. AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION
REV.
DESCRIPTION
DOCUMENT NUMBER
AS-504051-002
FILE NAME
AS-504051-002.DOC SHEET
5/27
EN-37-1(01
9)
2-4. Harness process and surface mount process instruction.
Please confirm products and crimp machine, crimp condition, an applicable wire are equal to
product drawing, crimp specifications before work.
Beware of unintended damage caused by dust, debris, or foreign objects before using this
product. It cause that cannot satisfy the insertion performance to the housing and electric
performance.
Please do not touch the terminal by a direct hand.
When a terminal gets twisted or tangled before or after crimping, please do not pull it forcibly.
The terminal may become damaged.
Avoid damaging product during work in process or in finishing goods. Product can get damaged
and cannot function properly as a connector.
Please do not put a product and an harness half-finished goods in the following condition.
Garbage
Corrosive material
Corrosive gas
High temperature and high humidity
Direct sunlight
The above-mentioned condition causes poor contact and the corrosion of the terminal and the
insulation performance deterioration of the housing.
Please keep for kind attention of the safekeeping to boxes.
Please do not add loads to connector and harness half-finished goods during production,
packaging, transportation, or storage. It may cause damage and result in poor connector
performance.
When pulling the electric wire of harness half-finished goods, it may cause contact defectiveness
by adding load to contacts, crimp parts and lock parts. When performing the guidance wiring of
the electric wire, don’t exceed forces the connector can’t withstand.
Do not damage receptacle crimp housing and a crimp terminal intentionally. Product
performance can be affected by this condition.
When opened packing, please use it up on the day. Moisture absorption or drying cause the
deterioration of materials by neighboring atmospheres. When cannot use it up, please do sealing
of a bag again, and keep it in a box.
Please be careful to injuries in the edges part such as metal parts when handling a connector.
To avoid injury please be careful in handling of paper between terminals and metal carrier on
reels.
Our evaluation is with the use of standard rigid PCB. When to be used on flexible printed circuits
(FPC) please evaluate first.
2-5. About use in the machinem.
APPLICATION SPECIFICATION
LANGUAGE
JAPANESE
ENGLISH
REVISE ON PC ONLY
TITLE:
1.5mm PITCH W/B CONN.
H=2mm R/A TYPE
APPLICATION SPECIFICATION
B SEE SHEET 1 OF 27
THIS DOCUMENT CONTAINS INFORMATION THAT IS PROPRIETARY TO
MOLEX INC. AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION
REV.
DESCRIPTION
DOCUMENT NUMBER
AS-504051-002
FILE NAME
AS-504051-002.DOC SHEET
6/27
EN-37-1(01
9)
Please solder it in all terminal departments and the nail part. A non-soldered part may become a
cause of defect.
In the case of changing our recommended board pattern size or design, please consult in
advance because such changes may cause defects.
Please do not load the connector. For example, movement of PCB in the state where connector
mating was carried out causes damage.
Please do not stack PCB after connector has been soldered to PCB.
Please follow the conditions of specifications, when connecting connector with a soldering iron.
For conditions beyond specifications, the connector may be damaged.
When use solder iron, please do not use excessive solder and flux. It cause poor in contact
performance by solder rise and flux rise.
There may be changes in color of the resin part and the case that occurs due to twisting in the
terminal plating parts due to flow conditions, but there no degradation in product performance.
21 Do not coil electric wires around the housing or the gap of the housing lock during harness
processing and harness product packing. In addition, please do not pull an electric wire by force
when an electric wire has coiled itself around the housing and the gap of the housing lock. If wire
becomes tangled this may cause terminal damage. Please remove wires in such a way that load
is not applied to housing lock.
2-5. About use in the machinery.
Vibration of an electric wire or printed circuit board due to machinery vibration or rotation must be
avoided to prevent connector damage at the connector point of contact. Decrease in contact
performance due to abrasion may be caused. Therefore, please fix electric wires and printed
circuit boards in machinery and arrange for measures to hold resonances in check.
Do not fix printed circuit boards only using connectors. They must be fixed or supported by other
means.
Please do not touch a terminal, fitting nails in board mount front and back.
Please perform the connector an insertion withdrawal along a fixed axis. The diagonal insertion
withdrawal causes the damage of the connector.
After mating, do not intentionally apply force to or rotate a connector. Such force may cause
connector destruction or solder cracking.
2-6. About rating I a Qerformance standard. 2-7. About for use.
APPLICATION SPECIFICATION
LANGUAGE
JAPANESE
ENGLISH
REVISE ON PC ONLY
TITLE:
1.5mm PITCH W/B CONN.
H=2mm R/A TYPE
APPLICATION SPECIFICATION
B SEE SHEET 1 OF 27
THIS DOCUMENT CONTAINS INFORMATION THAT IS PROPRIETARY TO
MOLEX INC. AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION
REV.
DESCRIPTION
DOCUMENT NUMBER
AS-504051-002
FILE NAME
AS-504051-002.DOC SHEET
7/27
EN-37-1(01
9)
If an electric wire is pulled after mating a connector, it may damage contact or crimping points or
the lock region and result in contact defectiveness. When performing the guidance wiring of the
electric wire, the external force that it is impossible for a connector to do please do not increase it.
Keep wire loose to avoid excessive stress.
When withdrawing the connector, please hold wire lightly and remove the lock securely using the
entire finger.
Plastic lances can be damaged after removing crimp terminals. Without fail please use a new
crimp housing when repairing a connector.
2-6. About rating / a performance standard.
Please use it within the rating / the standard of product specifications.
Product is not designed for usage in “hot-plug” applications where power is on.
When considering use of the connector, please confirm that machinery design standards are
satisfied.
In order to avoid short circuits, please do not allow connectors to contact metal objects.
Current more than the rated amount should not be used.
2-7. About for use.
This product is not designed and produced for the machine used under the condition concerning
life or for using to system. If you use this product for special use for example medicine,
aeronautics space and atomic power etc., please confirm us before using.
Please contact us without fail before using if you plan to using to automobile and ship etc. (We
will consider that the product can be applied to specification condition.)
Please avoid using outside the room or under similar environment.
molex 3-1. Rece lacle crim terminalz504052 series. :] Pilot hole nmpmg wire Insu a won Wire barrel Terminal
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8/27
EN-37-1(01
9)
3. The name of each part & explanation
3-1
Receptacle crimp terminal
504052 series.
APPLICABLE WIRE AND APPLICABLE CRIMP DIE MODEL
Part Number WIRE SIZE CONDUCTOR SPEC.
5040520098 AWG#2428 TINNED COPPER WIRE
5040520298 AWG#3032
APPLICABLE CRIMP DIE MODEL No. 578116-3000
Please refer to sales drawing (SD/RSD-504052-001/-002) for product form and its
dimensions.
Shows Reel state
Pilot hole
Location in crimping process.
Carrier
Connecting term with reel
Insulation barrel
Crimping wire insulation
Wire barrel
Crimping wire conductor.
Contact
Electrical mating part.
Terminal
Connection body.
Lance
Fastener part with Rec. housing
molex 3-2. Recg‘acle housingz504051 series Lock release - osition Friction lock Mold lance Positive Lock
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9/27
EN-37-1(01
9)
3-2
Recptacle housing
504051 series
Wire
( AWG#24#32 )
Receptacle Housing
(504051 series)
Mold lance
Fastener with terminal lance
Lock release position
The position which pushes a lock
Please refer to sales drawing (SD/RSD-504051-001/-002) for product form
and its dimensions.
Positive Lock
Lock structure not to come out accidentally
after mating
Movement for releasing lock is needed.
Friction lock
molex 3-3. Header Assembly: 504050 series(RAlGHT ANGLE TYPE) Terminal Posifive Lock 2lace Friction Lock ZQIace)
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EN-37-1(01
9)
3-3
Header Assembly
504050 series
RAIGHT ANGLE TYPE
Terminal
Electrical mating part
Housing
Positive Lock (2place)
Mating lock part.
Tail
Solder area
Please refer to sales drawing (SD/RSD-504050-001) for product form and its
dimensions.
Friction Lock (2place)
Mating lock part.
molex 4-1. The aggearance before crimging. 4-2. The a earance after crim in . 4-3. The non-conformity item. {:2 Bend ug *7 éJ
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11/27
EN-37-1(01
9)
4. The confirmation item of crimping wire
4-1
The appearance before crimping.
When using the loose terminals products before crimping, please make sure that there is no
deformation of the crimp Terminal.
If you have something caught between the terminals, please do not remove them forcibly.
Please refer to sales drawing (SD/RSD-504052-001/-002) for product form and its dimensions.
4-2
The appearance after crimping.
Shows the after crimping confirmation item as follows. Please refer to CS-504052-001/-002 for
Specified crimp height, pull testing, and applicable wire specifications.
No visible terminal damage.
No visible spring contact area damage or deformation.
All wire strands are in conductor barrel.
The insulator
part of the electric wire is located wire barrel and insulation barrel midway.
No damage with terminal lance.
No damage with appearance.
Dirt / foreign objects
4-3
The non-conformity item.
Please warn the arrival crimping delinquent to show as follows in particular.
It affect the insertion work and affect a product function.
Bend up
This makes difficult to insert the terminal into the housing and may cause terminal butting,
decrease of terminal retenion force or contact failure.
×
No Good
molex g2 Bend down g3 Twist
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EN-37-1(01
9)
Bend down
This makes difficult to insert the terminal into the housing and may cause terminal butting,
decrease of terminal retenion force or contact failure.
Twist
This makes difficult to insert the terminal into the housing and may cause terminal butting,
decrease of terminal retenion force or contact failure.
Good
×
×
No Good
No Good
No Good
×
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EN-37-1(01
9)
Rolling
This makes difficult to insert the terminal into the housing and may cause terminal butting,
decrease of terminal retention force or contact failure.
Smashed and transformation with contact box
This makes difficult to insert the terminal into the housing and may cause terminal butting,
decrease of terminal retention force or contact failure.
Wire strands are not in conductor barrel
This makes difficult to insert the terminal into the housing and may cause contact failure.
×
×
No Good No Good
Good
No Good
No Good No Good
×
×
No Good
×
×
molex Crim in osition: Too front X ood Not transformation with terminal lance x _J 00d \\3 Transformation (smashed)
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14/27
EN-37-1(01
9)
Crimping position: Too front
This caused cutting conductor, decrease Wire crimping strength and disconnection by
crimping insulator.
Crimping position: Too back
This caused decrease wire crimping strength and disconnection by not crimping margin.
Wire Insulation is not crimping completed, wire insulation fall out easily when wire is pulled.
Not transformation with terminal lance
Fastener tension of the terminal become insufficient and causes the fall of the terminal retention
-force.
No Good
Pulling
Transformationsmashed
No Good
No Good
No Good
×
×
×
×
molex [5. Package for over crimgingmire and Eackagel
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15/27
EN-37-1(01
9)
5. Package for over crimping-wire and package
Please check for damaged terminal and wire insulation. When bundle up wires.
Please do enough examination about quantity of packing per 1packing-box.
Do not over pack crimped wires in box as there is risk of damaging terminals.
When bundling wires, please be careful wire is not added excessive force constantly.
When packing bundle of harness after processing in package box, in order that force etc.
is not added to connector for long time by pile, please put product on the other side
alternately (cross shape) fitting box.
Fig.5-2
Please lay buffer etc. on package box underside. In order that force by piling package
boxes etc. is not added to connector for long time, please lay buffer etc
Fig.5-2
Instruction
Fig. 5-1
Fig.
5
-
2
Air-packing
Puts on an order contrary.
(Prevention for entwined)
Packing box.
Bundle up by
rubber band
10mm
6-1. Insertion crimging wire S
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16/27
EN-37-1(01
9)
6. Harness processing (crimping wire insertion method in Receptacle housing)
Show insertion procedure and instructions () of the crimping wire as follows.
6-1
Insertion crimping wire
Hold receptacle housing by pinching right and left side.
Please pick up the cable at about 10mm position from the crimp-end with a finger lightly.
It might be hard to insert terminal so that wire is easy to bend if wire is picked at
distance from terminal.
Distance value depends on wire guage, UL, etc. Please confirm it with the wire that
you chosen before you use it.
Picking with terminal lance part toward center of receptacle housing, please insert terminal slowly
and straightly till the tip of terminal touch housing (with force of around 1.62.4N).
Fig.6-1
Instruction
Fig. 6-1
Terminal insertion direction
mold lance Terminai iance fiegz Fi .6-2 Ri ht insertion direction _aflifi: Ugside down direction Having angle direction Rotated direction(Ex. :90° ) Fi .6-3 Ina ro riate insertion direction
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17/27
EN-37-1(01
9)
If crimping height and width are too large, there is a problem for the terminal insertion.
Please work by prescribed crimping height.
Please refer to crimping specifications CS-504052-001/002
If you feel unusual characteristics such as scratches on the way to insertion, please do
not attach it forcibly. After confirming there is no damage of terminal or receptacle
housing, it can be inserted again. If damaged, do not use the terminal and receptacle
housing.
Please be careful of the terminal directions of insertion to receptacle
housing.(Fig.6-2,6-3) Please be careful that the terminal is not upside down, not having
angle, or not rotated to receptacle housing. These cause terminal deformation or
receptacle housing damage.
Fig.6-2
Right insertion direction
Rotated direction
Ex.
90°)
°)°)
°)
Having angle direction
Upside down direction
×
××
× ×
××
×
×
××
×
Fig.6-3
Inappropriate insertion direction
Instruction
Terminal lance
mold lance
The case onermma‘ msemon reached back 6-4 The case of correct insert on The case of Iermmal insenion nol reached back fasten with mold lance. p ////////////'//// g ,,_‘ \\ // L
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18/27
EN-37-1(01
9)
After inserting terminal, please confirm by pulling wires lightly (with about 100g force) if terminals
don’t pull out from receptacle housing
(Confirmation by excessive tension might break connector.)
After inserting all terminals, please confirm the position of terminal lance part by seeing through
window of receptacle mold lance. If they are inserted correctly, terminal lance is at the position
where terminal lance get over mold lance properly and you can confirm clearance by shaking
them insertion axially lightly.(Fig.6-4,6-5,6-6)
If they are inserted correctly, terminal lance is at the position where terminal lance get over
mold lance properly and you can confirm clearance by shaking them insertion axially lightly.
If terminal is inserted incompletely, terminal lance doesn’t fasten with mold lance and
terminal is not retained.
In the state of incomplete insertion(see Fig.6-5), terminal lance is transforming utmost.
Therefore the retention of harness neglected in this situation might decline although you
re-insert the terminal because terminal lance has transformed and not returned to correct
position. In this case, please be sure to change new terminal.
×
××
×
The case of terminal insertion reached back
The case of terminal insertion not reached back
Fig.6-4 The case of correct insertion
Fig.6-5 The case of incomplete insertion
As not being inserted
completely, mold lance
transforms and doesn’t
fasten
with
mold
lance.
mold lance get back
completely.
Instruction
6-2. Regair of crimp terminal ‘ a J
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19/27
EN-37-1(01
9)
When checking harness after processing, please avoid bending wire excessively or using
under tension. That might be reason for contact failure because force was added to terminal
crimping part or receptacle housing lance part.
After conductivity testing, do not attach anything besides applicable mating connector. That
might be reason for contact failure because of transformation of terminal etc.
6-2
Repair of crimp terminal
When you withdraw the crimp terminal inserted once, please withdraw it raising mold lance with
a sharp something like needle.
However, mold lance transforms by being raised. As strength of the transformed lance
decreases extremely, the terminal might come out easily from housing if you insert it again.
Therefore please be sure to change the receptacle housing to new one when you repair crimp
terminal. And use an appropriate magnifying glass, please repair with caution.
Please be sure to avoid with drawing terminal by force.
When repairing, please be careful not to transform or scratch terminal lance.
Jig sharp something like needle
More than 35mm Fig.7-1 Condition that harness is banding properly / Band etc. n that harness Is bandln Im ro erl
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20/27
EN-37-1(01
9)
Condition that only one wire (or particular a few
wires) is added force
7. Banding of harness
When banding harness after processing, please be careful with the following point.
Please band the wires at more than 35mm length from connector and equalize the force
to each wires
Fig.7-1
Concerning harness, please consider that only one wire (or particular a few wires) is not
added force.
Fig.7-2
When harness is in a tangle with each other, please do not pull them excessively. That might
cause break of connector because extreme force is added to terminal and it comes out from
connector.
Please do not drop the product or hit it against other things.
Condition that the force is equalized to each wire
Band etc.
More than 35
Fig.7-1 Condition that harness is banding properly
Fig.7-2 Condition that harness is banding improperly
×
××
×
Instruction
Band etc.
NO Good
Good
connector air ackin and at center with vin Istrin Fig.8-1 1bunch of harness
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21/27
EN-37-1(01
9)
8. Recommended packing of cable harness and assemblies
When packing harness after processing, procedure and instruction(※) are shown below.
Band harness after processing. Please band at most about 20 in one bunch.
When banding them, in order that wire is not added excessive force constantly please do not
use something to constrict strongly, ex. rubber band. Please band the center (one place) with
vinyl string. Please take measure to protect connector from shock or load by wrapping each
bunch of connector with air packing.
Fig.8-1
When some harness is banded, each connector contact and part of lock might be loaded. In
that case, conformation of lock part etc. might cause defective performance because of the
situation that lock is down all time.
band at center with vinyl string
air packing
connector
Fig.8-1 1bunch of harness
Instruction
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22/27
EN-37-1(01
9)
Put banded harness into exterior carton.
Below figure
Fig 8-2
is one of examples recommended reference. Please take measure
not to add force to connector for long time by stacking if you pack with another packing
method for long harness.
When packing bundle of harness after processing in package box, please follow suggested
packaging order and avoid applying excessive weight or force to harnesess. (cross shape)
Fig.8-2
①)
①)①)
①)
Please lay air packing etc. on package box underside. In order that force by piling package
boxes etc. is not added to connector for long time, please lay air packing etc.
Fig.8-2
②)
②)②)
②)
air packing
Instruction
1 bunch banded air packing
package box
package box
【① Packing situation upside 【② Packing situation side
Fig.8-2 Packing situation
molex 9-1. Mating process method until both connectors strikes each other (complete mating position). glug hs'g and insert / %] 0 Insert straight x Insert with angie (2
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23/27
EN-37-1(01
9)
9. Instruction when mating with HDR connector
9-1Mating process method
Please meet both mating direction of receptacle housing (harness side) and plug housing
(header side), and push receptacle housing both sides of pitch direction (part shown with
arrows) until both connectors strikes each other (complete mating position). And after
mating, please confirm that 2 friction locks are fastened completely.
When mating, please do not push positive lock of receptacle housing. It might cause damage
by excessive load as correct movement that lock part get over catching part of mating is
avoided.
Please push receptacle housing and insert it straightly until they strike each other. This
product is designed as follows. Connectors mating should end up in straight direction even if
started insertion with an angle. However if you insert it gradually with angle and maintaining
the situation artificially, this situation might make the case that only one side lock is fastened
because elastic receptacle housing is inserted conformed. (Especially in multiple circuits)
If you can not insert smoothly, please insert again after confirming transformation of terminal
and receptacle housing etc.
Instruction
Insert straight Insert with angle
Please push both sides of
plug hs’g and insert.
×
××
×
molex 9-2. Un-mating process method After releasing lock comgletely Re‘ease of lock
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24/27
EN-37-1(01
9)
9-2Un-mating process method
Please hold wires all together lightly. After releasing lock completely attaching fingers at
pushing both bar for releasing lock using flat part of finger, please withdraw receptacle housing
gradually, axially and straightly. And please avoid withdrawing them diagonaly and roughly.
That might cause break of connector.
Please do not withdraw with holding only particular a few wires. As excessive force
concentrates at particular terminals, connector might be damaged or terminal might come out.
When releasing lock, Please push bar for releasing lock with flat part of finger not only
fingertip(nail tip). If nail is long, nail might catch lock protection wall.
Instruction
Withdrawal
direction
Release of
lock
molex 9—3. Consideration after mating (: -3-1 Condition wires are curved
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25/27
EN-37-1(01
9)
9-3 Consideration after mating
If you plan pulling around wires inside machine, please take measures to it for example wires
have enough curve, and be careful force is not added to connectors directly.(Fig.9-3-1)
When pulling wires around inside actual machine, please do not use under the condition that
wires are bent excessively or tension is added. That might be reason for terminal pull out
because force is added to terminal crimping zone or terminal insertion portion of receptacle by
wire tension. Especially, please be careful force is not added to only particular wire.
(Fig.9-3-2)
If force is added to one particular wire, wire(crimp terminal) might pull out.
Wire routing inside customer’s device needs to avoid excessive stress. Please avoid pulling
them toward more than 2 direction.(Fig.9-3-3)
If wire routing specially inside customer’s device, please confirm our company before using.
Fig9-3-2/9-3-3 etc.
Instruction
Please curve wires in
order that force is not
added to terminal.
Please curve wires
in order that force is
not added to
terminal.
Fig.9-3-1 Condition wires are curved
x Fig.9-3-3 Pulling around wires toward more than 2 direction.
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26/27
EN-37-1(01
9)
ig.9-3-2
Condition wires are bent excessively or tension is added
×
××
×
ig.9-3-3
Pulling around wires toward more than 2 direction.
×
××
×
molex
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REVISE ON PC ONLY
TITLE:
1.5mm PITCH W/B CONN.
H=2mm R/A TYPE
APPLICATION SPECIFICATION
B SEE SHEET 1 OF 27
THIS DOCUMENT CONTAINS INFORMATION THAT IS PROPRIETARY TO
MOLEX INC. AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION
REV.
DESCRIPTION
DOCUMENT NUMBER
AS-504051-002
FILE NAME
AS-504051-002.DOC SHEET
27/27
EN-37-1(01
9)
REV. REV. RECORD DATE EC NO. WRTTN: CH'K:
A RELEASED ‘12/03/29 J2012-1264 T.HANYU K.ASAKAWA
B REVISED ‘12/05/07 J2012-1376 T.HANYU K.ASAKAWA

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