Toggle Switch Boots Datasheet by APM Hexseal

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Toggle Switch Boots
SPECIFICATIONS
Material ........................HEXSEALS: Silicone rubber conforms to A-A-59588,
Class 3B, GR 50 (unless otherwise specified).
E-SEELS: Silicone rubber polymer type ASTM D 1418
Mounting Nut ..............HEXSEALS: Brass, nickel-plated
E-SEELS: Brass, black-oxide
Temperature Range....HEXSEALS: -94°F to +400°F (-70°C to +204°C)
E-SEELS: -80°F to +400°F (-62°C to +204°C)
Enclosure Protection
..NEMA/UL/ULC Types 1, 2, 3, 3S, 3R, 4, 4X, 6P, 12, 13;
IEC IP66/IP68
Pressure Range ..........
Exceeds 15 psi internal and 1500 psi external (N5032B: 10 psi)
Operational Life ..........100,000 actuations (minimum)
Shelf Life .....................Excess of 25 years
Resistant to.................Salt spray, sunlight, ozone, weather, fungus, and most
acids and lubricating oils
Military Specs*............
Most HEXSEALS meet MIL-DTL-5423. (See listing on page 6)
Agency Recognition...UL & ULC Recognized Component to UL Std. 50
Installation...................Please see installation instructions on page 19
HOW TO ORDER
Specify APM boot part number and, if necessary, the appropriate
bushing adaptor part number (please see page 19).
HEXSEAL®and E-SEEL®toggle switch boots are molded from a high tear-strength silicone rubber (other materials
available for specific environments) bonded to a built-in mounting nut. Each encloses the base of the protruding switch
bushing and forms a watertight and dust-tight seal against the front panel surface.
FIGURE 1
FIGURE 2
FIGURE 3
Operator
Chamber
*For I.Q. Surround-Nut option, see back cover.
For metric sizes, see page 20.
HEXSEAL®&
E-SEEL®Silicone
Rubber Boot
Secondary Inner
Seal (as shown)
Molded-in
Mounting Nut*
Panel Sealing
Rib (eliminates
need for O-ring)
Panel
Switch
Housing
Switch Housing
Single
Piece
Nautilus
Design
DIMENSIONS FOR REFERENCE ONLY. Current dimensional drawings can be viewed on our website and CAD drawings can also be downloaded.
RoHS
Compliant
Full-Toggle Boot with Integral Secondary Inner Seal – IP66/68 Rated Figure 1
Half-Toggle Boots (toggle actuator protrudes) – IP66/68 Rated Figure 3
*Other colors available. Please consult factory.
Max.
Toggle A APM
Thread Height Throat BCMilitary Boot
Size Above or I.D. Height Flat Part Part Color*
Bushing Number Number
(in.) in. mm in. mm in. mm
14-40NS-2B .31 .104 2.64 .422 10.72 .375 9.58 M5423/04-01 N-5030 Gray
14-40NS-2B .37 .062 1.53 .500 12.70 .375 9.52 M5423/05-01 N-5030L† Gray
14-40NS-2B .28 .062 1.58 .390 9.91 .375 9.52 M5423/05-02 N-5030R Gray
14-40NS-2B .50 .062 1.58 .594 15.08 .375 9.52 N-5030S Gray
1532-32NS-2B .66 .219 5.55 .844 21.44 .625 15.88 M5423/01-01 N-1030 Gray
12-32NS-2B .66 .219 5.55 .844 21.44 .625 15.88 N-1030 12-32 Gray
1532-32NS-2B .71 .219 5.55 .937 23.81 .625 15.88 C1131/27 Black
*Other colors available. Please consult factory. †Material conforms to A-A-59588 Gr. 25
HEXSEAL
E-SEEL
Full-Toggle Boots (with constant I.D.) – IP66/68 Rated Figure 2
*Other colors available. Please consult factory. Mounting nut material: Aluminum
Max.
Toggle A APM
Thread Height Throat BCMilitary Boot
Size Above or I.D. Height Flat Part Part Color*
Bushing Number Number
(in.) in. mm in. mm in. mm
M6 x 0.75 .37 .116 2.95 .562 14.30 .352 9.00 1131/25 Black
1532-32NS-2B .437 .210 5.35 .625 15.88 .625 15.88 1131/33 Gray
M12 x 1 .668 .234 5.95 .859 21.83 .625 15.88 1131/40 Black
1532-32NS-2B .66 .219 5.55 .844 21.44 .625 15.88 IN-1030 Gray
1532-32NS-2B .66 .256 6.50 .844 21.44 .625 15.88 1131/31 Gray
1532-32NS-2B .90 .219 5.55 1.093 27.77 .625 15.88 1131/26 Gray
1532-32NS-2B 1.08 .390 9.92 1.328 33.37 .625 15.88 N-1002 Gray
1532-32NS-2B .925 .300 7.62 1.110 28.19 .625 15.88 50154 Gray
12-32NS-2B .66 .219 5.55 .844 21.44 .625 15.88 IN-1030 12-32 Gray
12-32NS-2B .66 .256 6.50 .844 21.44 .625 15.88 1131/32 Black
58-32UNS-2B .78 .187 4.76 .844 21.44 .750 19.05 1131/23 Gray
1532-32NS-2B .71 .219 5.55 .937 23.80 .625 15.88 C1131/28 Black
HEXSEAL
E-SEEL
Toggle
Diameter AB C
Military APM
Thread Accom- Throat Height Flat Part Boot Color*
Size modated or I.D. Number Part
(in.) in. mm in. mm in. mm Number
14-40NS-2B .062-.188 .047 1.19 .250 6.35 .375 9.53 M5423/11-01 N-5032B†† Gray
1532-32NS-2B .115-.240 .109 2.77 .437 11.10 .625 15.88 M5423/02-01 N-1030B Gray
12-32NS-2B .115-.240 .109 2.77 .437 11.10 .625 15.88 N-1030B12-32 Gray
1532-32NS-2B .115-.240 .109 2.77 .437 11.10 .625 15.88 C1132/20 Black
HEXSEAL
E-SEEL
*APM’s policy is to manufacture our HEXSEAL®sealing boots as defined by the requirements of MIL-Spec MIL-
DTL-5423 which we regard as the standard for the switch, circuit breaker and potentiometer industry. These
requirements were formulated based on our original patent.
11
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DIMENSIONS FOR REFERENCE ONLY.
Current dimensional drawings can be viewed on our website and CAD drawings can also be downloaded.
RoHS
Compliant
ABDC
Throat Height Distance Width Clearance Military APM Boot
or I.D. Between Boot Hole Part Part Color*
Mtg. Holes Diameter Number Number
inch mm inch mm inch mm inch mm inch mm
.315 7.91 .938 23.82 1.813 46.04 .750 19.05 .510 12.95 2030 Gray
Back-of-Panel Mounted Toggle Switch Boots
Full Toggle Boot Figure 6
FIGURE 4
FIGURE 6
FIGURE 7
Max.
Toggle A APM
Thread Height Throat BCMilitary Boot
Size Above or I.D. Height Flat Part Part Color
Bushing Number Number
(in.) in. mm in. mm in. mm
1532-32NS-2B .66 .219 5.55 .875 21.44 .625 15.88 N-1030A Gray
Armored Full Toggle Boots – IP66/68 Rated Figure 4
FIGURE 5
FIGURE 5a
Max.
Toggle AB C APM
Thread Height Throat Height Flat Military Boot Color*
Size Above or I.D. Part Part
Bushing Number Number
(in.) in. mm in. mm in. mm
14-40NS-2B .36 .062 1.58 .500 12.70 .375 9.52 N-5030L RFI Gray
1532-32NS-2B .66 .219 5.55 .844 21.44 .625 15.88 M5423/01-02 IN-1030 RFI Gray
12-32NS-2B .66 .219 5.55 .844 21.44 .625 15.88 IN-1030 RFI 12-32 Gray
14-40NS-2B .28 .062 1.58 .390 9.90 .375 9.52 N-5030R RFI Gray
14-40NS-2B .50 .062 1.58 .594 15.08 .375 9.52 N-5030S RFI Gray
EMI/RFI Shielded Full Toggle Boots – IP66/68 Rated Figure 5
*Other colors available. Please consult factory.
All standard EMI/RFI boots feature a knitted Monel shield. RFI/EMI shielded boots have an operational life of 15,000 actuations (minimum)
*Other colors available. Please consult factory.
ABDC
Throat Height Distance Width Clearance Military APM Boot
or I.D. Between Boot Hole Part Part Color*
Mtg. Holes Diameter Number Number
inch mm inch mm inch mm inch mm inch mm
.093 2.38 .500 12.70 1.813 46.04 .750 19.05 .510 12.95 M5423/03-01 2030B Gray
Half Toggle Boot (Toggle Actuator Protrudes) Figure 7
*Other colors available. Please consult factory.
HEXSEAL
E-SEEL
HEXSEAL
E-SEEL
Sealed Switch Panel Cut-Out Sealing Bushing – IP66/68 Rated Figure 5a
HEXSEAL
E-SEEL
HEXSEAL
E-SEEL
Nickel plated brass cap bonded to boot.
60064
60225
APM
Part
Number
60064
60225 15/32-32 Gray
0.120"
0.105"
0.677"
0.660"
Meets MIL-B-5423/16-01,
MS25196, UL & ULC
Recognized Component
Compatible
Switch
Bushing
Washer
Diameter
Washer
Thickness Color Conforms to*
*APM’s policy is to manufacture our HEXSEAL®sealing boots as defined by the requirements
of MIL-Spec MIL-DTL-5423 which we regard as the standard for the switch, circuit breaker and
potentiometer industry. These requirements were formulated based on our original patent.
SEE PAGE 16 FOR FULL DETAILS
Vim—WI;
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www.apmhexseal.com 800.498.9034
METRIC Sizes for Toggle, Pushbutton and Rotary
Switches and Circuit Breakers
IP66/IP68/NEMA 6P Enclosure Protection
IP66/IP68/NEMA 6P Enclosure Protection
IP66/IP68/NEMA 6P Enclosure Protection
Operator
Chamber
E-SEEL®Silicone
Rubber Boot
Molded-in
Mounting
Nut
Panel Sealing
Rib (eliminates
need for O-ring)
Panel
Switch Housing
Single Piece
Design
Full Toggle (with Constant I.D.) Switch Boots
(covers all external portions of switch & seals switch mounting hole) Figure A
1Throat size is the maximum diameter of the switch toggle/handle (Dimension “A”).
2Max toggle height is the maximum distance from the end of the switch mounting stem to the end of the switch toggle.
TOGGLE SWITCH BOOTS
PUSHBUTTON SWITCHES & CIRCUIT BREAKERS/PROTECTORS
Thread
Size
Throat Size1(“A”) Max Toggle Height2
Max Boot Height (“B”)
Flat (“C”) Color APM Cat. No.
mm in. mm in. mm in. mm in.
M6 X 0.75 2.9 0.116 10.8 0.43 14.3 0.562 9.0 0.352 Black 1131/25*
M12 X 0.75 5.3 0.21 16.2 0.64 21.6 0.85 15.8 0.625 Black C1131/41
M12 X 0.75 5.5 0.219 22.8 0.90 27.7 1.1 15.8 0.625 Black 1131/26-M12-.75
M12 X 1 6.5 0.256 16.7 0.66 21.4 0.844 15.8 0.625 Black 1131/31-M12
M12 X 1 5.9 0.234 16.9 0.66 21.8 0.859 15.8 0.625 Black 1131/40
M12 X 1 5.5 0.219 22.8 0.90 27.7 1.1 15.8 0.625 Black 1131/26-M12-.10
Half Toggle Switch Boots
(Seals switch mounting stem & hole; toggle actuator protrudes) Figure B
Thread
Size
Throat Size
(“A”)
Toggle Diameter
Accomodated
Max Boot Height
(“B”)
Flat
(“C”) Color APM Cat. No.
mm in. mm in. mm in. mm in.
M5 X 0.5 1.1 0.42 1.57-4.57 0.062-0.18 5.7 0.225/0.25 7.9 0.313 Black 1132/17-M5-5
M12 X 1 2.36 0.093 2.92-6.09 0.115-0.24 11.1 0.437 15.9 0.625 Black 1132/33-M12-1
Half Toggle Switch Boots
(Seals switch mounting stem & hole; toggle actuator protrudes) Figures C & D
1“Clear” allows viewing of breaker amp rating and trip state; please enquire for other available colors.
Thread
Size1
Max Boot Height
(“A”)
Max Plunger
Height Dimension “B” Max Plunger
Diameter
(“C”)
Color1APM Cat. No. Fig.
mm in. mm in. mm in. mm in.
M10 X 1 15.47 0.62 8.4 0.33 16.3 0.64 8.1 0.32 Black C1221/21 D
M11 X 1 15.47 0.62 11.9 0.469 18.3 0.72 10.72 0.422 Clear C1221/27 D
M12 X 1 18.64 0.47 11.9 0.469 15.9 0.625 10.72 0.422 Black NC3030H-M12-1 C
Fig. A
Fig. B
C
A
B
Fig. C Fig. D
Aluminum
insert
IP66/IP68/NEMA 6P Enclosure Protection
ROTARY SHAFT SEALS
Seal the shaft and mounting hole of standard rotary switches/potentiometers
that use a threaded stem and nut mounting. Figure E
1Switch/potentiometer shaft must have a smooth, round cross-section where it meets the sealing edge of the shaft seal device.
2Please enquire for other available colors.
Thread
Size
Shaft Size1(“A”) Height
(“B”)
Flat
(“C”)
Color2APM Cat. No.
mm in. mm in. mm in.
M7 X 0.75 5.0 0.2 5.5 0.2 12.7 0.500 Gray 1332/39-2*
M9 X 0.75 6.35 0.250 5.56 0.219 12.7 0.500 Gray C1332/41*
M10 X 1 6.0 0.236 5.9 0.236 12.7 0.500 Gray 1332/45*
Fig. E
Additional metric sizes available (consult factory)
SPECIFICATIONS
Material ........................Silicone rubber polymer type ASTM D 1418
Mounting Nut ..............Brass, black-oxide. *Brass, nickel-plated.
Temperature Range....-80°F to +400°F (-62°C to +204°C)
Enclosure Protection
..NEMA/UL/ULC Types 1, 2, 3, 3S, 3R, 4, 4X, 6P, 12, 13; IEC IP66/IP68
Pressure Range ..........
Exceeds 15 psi internal and 1500 psi external
Operational Life ..........100,000 actuations (minimum)
Shelf Life .....................Excess of 25 years
Resistant to.................Salt spray, sunlight, ozone, weather, fungus,
and most acids and lubricating oils
Agency Recognition...UL & ULC Recognized Component to UL Std. 50
Installation...................Please see installation instructions on page 19
RoHS
Compliant
C
US
UL Recognized Component
®

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